LAPSE:2023.35114
Published Article
LAPSE:2023.35114
Modeling Strategies for Crude Oil-Induced Fouling in Heat Exchangers: A Review
Obaid ur Rehman, Marappa Gounder Ramasamy, Nor Erniza Mohammad Rozali, Shuhaimi Mahadzir, Ali Shaan Manzoor Ghumman, Abdul Hannan Qureshi
April 28, 2023
Semi-empirical fouling models have proven more effective in predicting the fouling behavior of crude oils in heat exchangers. These models have aided refineries in optimizing operating conditions to minimize or eliminate fouling in preheat exchangers. Despite their complexity, the models continue to improve in approximating real behavior by taking into account previously neglected aspects. This paper summarizes these findings from various studies along with highlighting different factors which were considered to enhance the predictability of the models. A critical analysis is presented to emphasize that activation energy in the deposition term varies depending on the physical processes involved and may not conform to the precise definition of activation energy. Two primary modeling approaches for crude oil fouling have emerged, i.e., deterministic and threshold models. Threshold models have gained more attention due to their fewer adjustable parameters. The stability or compatibility of crude oils has a substantial impact on asphaltene deposition, which is a major contributor to fouling. However, incorporating this factor into fouling models has received little attention. The inclusion of parameters for inorganic fraction and ageing has increased predictability by accurately estimating the fouling thickness. The use of CFD to analyze fouling mechanisms is promising, particularly for complex geometries. The dynamic and moving boundary modeling approach has potential to broaden the applicability of fouling models.
Keywords
Computational Fluid Dynamics, crude oil, fouling, heat exchanger, Modelling, thermal-hydraulic
Suggested Citation
Rehman OU, Ramasamy MG, Rozali NEM, Mahadzir S, Ghumman ASM, Qureshi AH. Modeling Strategies for Crude Oil-Induced Fouling in Heat Exchangers: A Review. (2023). LAPSE:2023.35114
Author Affiliations
Rehman OU: Department of Chemical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak, Malaysia; Department of Chemical Engineering, University of Karachi, Karachi 75270, Pakistan
Ramasamy MG: Department of Chemical Engineering, KPR Institute of Engineering and Technology, Arasur, Coimbatore 641407, India
Rozali NEM: Department of Chemical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak, Malaysia
Mahadzir S: Department of Chemical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak, Malaysia
Ghumman ASM: Department of Chemical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak, Malaysia
Qureshi AH: Department of Chemical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak, Malaysia [ORCID]
Journal Name
Processes
Volume
11
Issue
4
First Page
1036
Year
2023
Publication Date
2023-03-29
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11041036, Publication Type: Review
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LAPSE:2023.35114
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doi:10.3390/pr11041036
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Apr 28, 2023
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