LAPSE:2023.33910
Published Article
LAPSE:2023.33910
Numerical Study and Experimental Validation of Skim Milk Drying in a Process Intensified Counter Flow Spray Dryer
Umair Jamil Ur Rahman, Artur K. Pozarlik
April 24, 2023
This research presents 3D steady-state simulations of a skim milk spray drying process in a counter-current configuration dryer. A two-phase flow involving gas and discrete phase is modeled using the Eulerian−Lagrangian model with two-way coupling between phases. The drying kinetics of skim milk is incorporated using the Reaction Engineering Approach. The model predictions are found to be in accordance with the experimental temperature measurements with a maximum average error of 5%. The validated computational model is employed further to study the effects of nozzle position, initial spray Sauter Mean Diameter (SMD), air inlet temperature, and feed rate on the temperature and moisture profiles, particle impact positions, drying histories, and product recovery at the outlet. The location of the nozzle upwards (≈23 cm) resulted in maximum product recovery and increased the mean particle residence time at the outlet. A similar trend was observed for the highest feed rate of 26 kg/h owing to the increased spray penetration upstream in the chamber. The maximum evaporation zone was detected close to the atomizer (0−10 cm) when the spray SMD is 38 µm, whereas it shifts upstream (40−50 cm) of the dryer for an SMD of 58 µm. The high air inlet temperature resulted in enhanced evaporation rates only in the initial 10−20 cm distance from the atomizer. The results obtained in this study are beneficial for the development of the novel vortex chamber-based reactors with a counter flow mechanism.
Keywords
Computational Fluid Dynamics, counter-current mechanism, experimental validation, Process Intensification, REA, skim milk, spray drying
Suggested Citation
Jamil Ur Rahman U, Pozarlik AK. Numerical Study and Experimental Validation of Skim Milk Drying in a Process Intensified Counter Flow Spray Dryer. (2023). LAPSE:2023.33910
Author Affiliations
Jamil Ur Rahman U: Department of Thermal and Fluid Engineering, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands [ORCID]
Pozarlik AK: Department of Thermal and Fluid Engineering, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
Journal Name
Energies
Volume
14
Issue
16
First Page
4974
Year
2021
Publication Date
2021-08-13
Published Version
ISSN
1996-1073
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Original Submission
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PII: en14164974, Publication Type: Journal Article
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LAPSE:2023.33910
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doi:10.3390/en14164974
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Apr 24, 2023
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