LAPSE:2023.22410
Published Article
LAPSE:2023.22410
High Reynold’s Number Turbulent Model for Micro-Channel Cold Plate Using Reverse Engineering Approach for Water-Cooled Battery in Electric Vehicles
Satyam Panchal, Krishna Gudlanarva, Manh-Kien Tran, Roydon Fraser, Michael Fowler
March 24, 2023
The investigation and improvement of the cooling process of lithium-ion batteries (LIBs) used in battery electric vehicles (BEVs) and hybrid electric vehicles (HEVs) are required in order to achieve better performance and longer lifespan. In this manuscript, the temperature and velocity profiles of cooling plates used to cool down the large prismatic Graphite/LiFePO4 battery are presented using both laboratory testing and modeling techniques. Computed tomography (CT) scanning was utilized for the cooling plate, Detroit Engineering Products (DEP) MeshWorks 8.0 was used for meshing of the cooling plate, and STAR CCM+ was used for simulation. The numerical investigation was conducted for higher C-rates of 3C and 4C with different ambient temperatures. For the experimental work, three heat flux sensors were attached to the battery surface. Water was used as a coolant inside the cooling plate to cool down the battery. The mass flow rate at each channel was 0.000277677 kg/s. The k-ε model was then utilized to simulate the turbulent behaviour of the fluid in the cooling plate, and the thermal behaviour under constant current (CC) discharge was studied and validated with the experimental data. This study provides insight into thermal and flow characteristics of the coolant inside a cooing plate, which can be used for designing more efficient cooling plates.
Keywords
battery thermal management, Computational Fluid Dynamics, heat and mass transfer, Lithium-ion battery, MeshWorks, micro-channel cooling plate, thermal analysis
Suggested Citation
Panchal S, Gudlanarva K, Tran MK, Fraser R, Fowler M. High Reynold’s Number Turbulent Model for Micro-Channel Cold Plate Using Reverse Engineering Approach for Water-Cooled Battery in Electric Vehicles. (2023). LAPSE:2023.22410
Author Affiliations
Panchal S: Mechanical and Mechatronic Engineering Department, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L 3G1, Canada; Detroit Engineering Products, 850 East Long Lake Road, Troy, MI 48085, USA [ORCID]
Gudlanarva K: Detroit Engineering Products, 850 East Long Lake Road, Troy, MI 48085, USA
Tran MK: Chemical Engineering Department, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L 3G1, Canada [ORCID]
Fraser R: Mechanical and Mechatronic Engineering Department, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L 3G1, Canada
Fowler M: Chemical Engineering Department, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L 3G1, Canada
Journal Name
Energies
Volume
13
Issue
7
Article Number
E1638
Year
2020
Publication Date
2020-04-02
Published Version
ISSN
1996-1073
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Original Submission
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PII: en13071638, Publication Type: Journal Article
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LAPSE:2023.22410
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doi:10.3390/en13071638
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Mar 24, 2023
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