LAPSE:2026.0359v1
Published Article

LAPSE:2026.0359v1
Re-parametrisation of NRTL model for C1+ organics and alcohols recovery from aqueous phase in pyrolysis oil production
June 12, 2026
Abstract
Pyrolysis is an emerging green pathway to produce bulk chemicals and sustainable fuels. However, pyrolysis oil requires stabilisation via hydrotreatment, and this process generates an aqueous waste containing alcohols (mainly methanol and ethanol), carboxylic acids, and some ketones. To increase the economic sustainability of biofuels production, there is increasing interest in recovering these valuable chemicals from water. Reliable thermodynamics are necessary to address the separation and design of equipment to fractionate such complex mixtures, with multiple azeotropes and non-idealities. The Non-Random Two-Liquids (NRTL) models in both Aspen Plus V12.0 and COFE V3.7, a license-free software released by AmsterChem, do not accurately reproduce the equilibrium measurements of most of the binary and ternary mixtures involving water, a C1-C4 alcohol, and a light carboxylic acid. This work aims to retune the activity-based model to improve the NRTL model predictivity, using experimental data retrieved from NIST ThermoData Engine V10.1. The regression is performed in Aspen Plus V12 using the Maximum Likelihood algorithm. The resulting re-parametrised NRTL shows improved accuracy and reliability compared to the existing models. For all investigated binary and ternary mixtures, the Average Relative Deviation (ARD) is lower than 20%, and for 75% of them, ARD is lower than 10%. The ARD in the prediction of vapour phase composition drops from 16.0% and 12.1% of the original COFE and Aspen Plus models, respectively, down to 7.0%.
Pyrolysis is an emerging green pathway to produce bulk chemicals and sustainable fuels. However, pyrolysis oil requires stabilisation via hydrotreatment, and this process generates an aqueous waste containing alcohols (mainly methanol and ethanol), carboxylic acids, and some ketones. To increase the economic sustainability of biofuels production, there is increasing interest in recovering these valuable chemicals from water. Reliable thermodynamics are necessary to address the separation and design of equipment to fractionate such complex mixtures, with multiple azeotropes and non-idealities. The Non-Random Two-Liquids (NRTL) models in both Aspen Plus V12.0 and COFE V3.7, a license-free software released by AmsterChem, do not accurately reproduce the equilibrium measurements of most of the binary and ternary mixtures involving water, a C1-C4 alcohol, and a light carboxylic acid. This work aims to retune the activity-based model to improve the NRTL model predictivity, using experimental data retrieved from NIST ThermoData Engine V10.1. The regression is performed in Aspen Plus V12 using the Maximum Likelihood algorithm. The resulting re-parametrised NRTL shows improved accuracy and reliability compared to the existing models. For all investigated binary and ternary mixtures, the Average Relative Deviation (ARD) is lower than 20%, and for 75% of them, ARD is lower than 10%. The ARD in the prediction of vapour phase composition drops from 16.0% and 12.1% of the original COFE and Aspen Plus models, respectively, down to 7.0%.
Record ID
Keywords
Aspen Plus, COCO-COFE, NRTL model, pyrolysis, VLE model re-parametrisation, water phase valorisation
Subject
Suggested Citation
Gilardi M, Bisotti F, Trinh T, Wittgens B. Re-parametrisation of NRTL model for C1+ organics and alcohols recovery from aqueous phase in pyrolysis oil production. Systems and Control Transactions 5:1234-1241 (2026) https://doi.org/10.69997/sct.175736
Author Affiliations
Gilardi M: SINTEF Industry, Department of Process Technology, Trondheim, Trøndelag, Norway [ORCID]
Bisotti F: SINTEF Industry, Department of Process Technology, Trondheim, Trøndelag, Norway [ORCID]
Trinh T: SINTEF Industry, Department of Process Technology, Trondheim, Trøndelag, Norway
Wittgens B: SINTEF Industry, Department of Process Technology, Trondheim, Trøndelag, Norway [ORCID]
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Bisotti F: SINTEF Industry, Department of Process Technology, Trondheim, Trøndelag, Norway [ORCID]
Trinh T: SINTEF Industry, Department of Process Technology, Trondheim, Trøndelag, Norway
Wittgens B: SINTEF Industry, Department of Process Technology, Trondheim, Trøndelag, Norway [ORCID]
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Journal Name
Systems and Control Transactions
Volume
5
First Page
1234
Last Page
1241
Year
2026
Publication Date
2026-06-12
Version Comments
Original Submission
Other Meta
PII: 1234-1241-385-SCT-5-2026, Publication Type: Journal Article
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LAPSE:2026.0359v1
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https://doi.org/10.69997/sct.175736
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Jun 12, 2026
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Links to Related Works
References Cited
- Barahmand Z, Wang L, Holm-Nielsen JB, Eikeland M. Significance of pyrolysis in the circular economy: an integrative review of technologies, potential chemicals, and separation techniques. Fuel 398:135539 (2025) https://doi.org/10.1016/j.fuel.2025.135539
- BTG Biomass Technology Group BV. Production of sustainable transport biofuels via pyrolysis upgrading. Microsoft PowerPoint - IEA Webinar November 2024 - BTG presentation v1
- FUEL-UP HEU project. Powering a greener future for aviation and marine transport. https://www.fuelup-project.eu/
- AspenTech documentation. https://www.aspentech.com/en/products/engineering/aspen-plus
- COCO. The CAPE-OPEN to CAPE-OPEN simulator. https://www.cocosimulator.org/
- Renon, H., Prausnitz, J. M. Local compositions in thermodynamic excess functions for liquid mixtures. AIChE Journal, 14 (1): 135-144 (1968).
- Gilardi M, Bisotti F, Tobiesen A, Knuutila HK, Bonalumi D. An approach for VLE model development, validation, and implementation in aspen plus for amine blends in CO2 capture: the HS3 solvent case study. International Journal of Greenhouse Gas Control 126:103911 (2023) https://doi.org/10.1016/j.ijggc.2023.103911
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