LAPSE:2024.0190
Published Article
LAPSE:2024.0190
Model-Based Condition Monitoring of Modular Process Plants
February 10, 2024
The process industry is confronted with rising demands for flexibility and efficiency. One way to achieve this is modular process plants, which consist of pre-manufactured modules with their own decentralized intelligence. Plants are then composed of these modules as unchangeable building blocks and can be easily re-configured for different products. Condition monitoring of such plants is necessary, but the available solutions are not applicable. The authors of this paper suggest an approach in which model-based symptoms are derived from a few measurements and observers that are based on the manufacturer’s knowledge. The comparisons of redundant observers lead to residuals that are classified to obtain symptoms. These symptoms can be communicated to the plant control and are inputs to an easily adaptable diagnosis. The implementation and validation at a modular mixing plant showcase the feasibility and potential of this approach.
Keywords
condition monitoring, fault diagnosis, modularization, soft sensors
Suggested Citation
Wetterich P, Kuhr MMG, Pelz PF. Model-Based Condition Monitoring of Modular Process Plants. (2024). LAPSE:2024.0190
Author Affiliations
Wetterich P: Chair of Fluid Systems, Technische Universität Darmstadt, 64287 Darmstadt, Germany [ORCID]
Kuhr MMG: Chair of Fluid Systems, Technische Universität Darmstadt, 64287 Darmstadt, Germany [ORCID]
Pelz PF: Chair of Fluid Systems, Technische Universität Darmstadt, 64287 Darmstadt, Germany [ORCID]
Journal Name
Processes
Volume
11
Issue
9
First Page
2733
Year
2023
Publication Date
2023-09-13
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11092733, Publication Type: Journal Article
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LAPSE:2024.0190
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doi:10.3390/pr11092733
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Feb 10, 2024
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CC BY 4.0
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[v1] (Original Submission)
Feb 10, 2024
 
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Feb 10, 2024
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https://psecommunity.org/LAPSE:2024.0190
 
Original Submitter
Calvin Tsay
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