LAPSE:2023.5658v1
Published Article

LAPSE:2023.5658v1
A Method to Reduce Steam Consumption of ECF Bleaching Based on Operation Optimizing
February 23, 2023
Abstract
Development of paper industry has been restricted by resources, energy and environment deeply; further reducing energy consumption becomes an urgent problem to be solved. In this paper, the calculating model of steam consumption in bleaching process is established under the premise of ensuring product quality and controlling bleaching cost. Then, an optimization model for minimizing steam consumption is constructed. Compared with before optimization, the steam consumption of the optimized bleaching system reduced by 19.48% (0.5014 t/adt) at a loss of 0.11% brightness (0.1 ISO%) and 5.17% viscosity (33 mL/g). The amount of chemicals should be increased to ensure the quality of the pulp while decreasing the bleaching temperature to reduce steam consumption, the cost of bleaching pulp has decreased by 1.62% (3.19 USD/adt) after optimization. The verification experiments showed all the pulp quality indices can meet the requirements of bleached pulp.
Development of paper industry has been restricted by resources, energy and environment deeply; further reducing energy consumption becomes an urgent problem to be solved. In this paper, the calculating model of steam consumption in bleaching process is established under the premise of ensuring product quality and controlling bleaching cost. Then, an optimization model for minimizing steam consumption is constructed. Compared with before optimization, the steam consumption of the optimized bleaching system reduced by 19.48% (0.5014 t/adt) at a loss of 0.11% brightness (0.1 ISO%) and 5.17% viscosity (33 mL/g). The amount of chemicals should be increased to ensure the quality of the pulp while decreasing the bleaching temperature to reduce steam consumption, the cost of bleaching pulp has decreased by 1.62% (3.19 USD/adt) after optimization. The verification experiments showed all the pulp quality indices can meet the requirements of bleached pulp.
Record ID
Keywords
cost saving, ECF bleaching, Optimization, steam consumption, system modeling
Subject
Suggested Citation
Chen S, Ma Z, Liu J, Yang J, Yin Y, Zhan L. A Method to Reduce Steam Consumption of ECF Bleaching Based on Operation Optimizing. (2023). LAPSE:2023.5658v1
Author Affiliations
Chen S: College of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China; Guangxi Key Lab of Clean Pulp & Papermaking and Pollution Control, Nanning 530004, China
Ma Z: Shandong Century Sunshine Paper Group Co., Ltd., Weifang 262400, China
Liu J: College of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China; Guangxi Key Lab of Clean Pulp & Papermaking and Pollution Control, Nanning 530004, China
Yang J: College of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China; Guangxi Key Lab of Clean Pulp & Papermaking and Pollution Control, Nanning 530004, China
Yin Y: College of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China; Guangxi Key Lab of Clean Pulp & Papermaking and Pollution Control, Nanning 530004, China [ORCID]
Zhan L: Guangxi Bossco Environmental Protection Technology Co., Ltd., Nanning 530007, China
Ma Z: Shandong Century Sunshine Paper Group Co., Ltd., Weifang 262400, China
Liu J: College of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China; Guangxi Key Lab of Clean Pulp & Papermaking and Pollution Control, Nanning 530004, China
Yang J: College of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China; Guangxi Key Lab of Clean Pulp & Papermaking and Pollution Control, Nanning 530004, China
Yin Y: College of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China; Guangxi Key Lab of Clean Pulp & Papermaking and Pollution Control, Nanning 530004, China [ORCID]
Zhan L: Guangxi Bossco Environmental Protection Technology Co., Ltd., Nanning 530007, China
Journal Name
Processes
Volume
9
Issue
6
First Page
928
Year
2021
Publication Date
2021-05-25
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr9060928, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2023.5658v1
This Record
External Link

https://doi.org/10.3390/pr9060928
Publisher Version
Download
Meta
Record Statistics
Record Views
253
Version History
[v1] (Original Submission)
Feb 23, 2023
Verified by curator on
Feb 23, 2023
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2023.5658v1
Record Owner
Auto Uploader for LAPSE
Links to Related Works
