LAPSE:2023.5421
Published Article
LAPSE:2023.5421
Adenoviral Vector COVID-19 Vaccines: Process and Cost Analysis
Rafael G. Ferreira, Neal F. Gordon, Rick Stock, Demetri Petrides
February 23, 2023
The COVID-19 pandemic has motivated the rapid development of numerous vaccines that have proven effective against SARS-CoV-2. Several of these successful vaccines are based on the adenoviral vector platform. The mass manufacturing of these vaccines poses great challenges, especially in the context of a pandemic where extremely large quantities must be produced quickly at an affordable cost. In this work, two baseline processes for the production of a COVID-19 adenoviral vector vaccine, B1 and P1, were designed, simulated and economically evaluated with the aid of the software SuperPro Designer. B1 used a batch cell culture viral production step, with a viral titer of 5 × 1010 viral particles (VP)/mL in both stainless-steel and disposable equipment. P1 used a perfusion cell culture viral production step, with a viral titer of 1 × 1012 VP/mL in exclusively disposable equipment. Both processes were sized to produce 400 M/yr vaccine doses. P1 led to a smaller cost per dose than B1 ($0.15 vs. $0.23) and required a much smaller capital investment ($126 M vs. $299 M). The media and facility-dependent expenses were found to be the main contributors to the operating cost. The results indicate that adenoviral vector vaccines can be practically manufactured at large scale and low cost.
Keywords
adenovirus, COVID-19, process simulation, Technoeconomic Analysis, vaccine, viral vector
Suggested Citation
Ferreira RG, Gordon NF, Stock R, Petrides D. Adenoviral Vector COVID-19 Vaccines: Process and Cost Analysis. (2023). LAPSE:2023.5421
Author Affiliations
Ferreira RG: Intelligen Brasil, Sao Paulo 01227-200, Brazil [ORCID]
Gordon NF: BDO USA, LLP, Boston, MA 02110, USA
Stock R: BDO USA, LLP, Boston, MA 02110, USA
Petrides D: Intelligen, Inc., Scotch Plains, NJ 07076, USA
Journal Name
Processes
Volume
9
Issue
8
First Page
1430
Year
2021
Publication Date
2021-08-18
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr9081430, Publication Type: Journal Article
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LAPSE:2023.5421
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doi:10.3390/pr9081430
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Feb 23, 2023
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CC BY 4.0
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