LAPSE:2023.35287
Published Article
LAPSE:2023.35287
A Framework for Multivariate Statistical Quality Monitoring of Additive Manufacturing: Fused Filament Fabrication Process
April 28, 2023
Advances in additive manufacturing (AM) processes have increased the number of relevant applications in various industries. To keep up with this development, the process stability of AM processes should be monitored, which is conducted through the assessment of the outputs or product characteristics. However, the use of univariate control charts to monitor an AM process might lead to misleading results, as most additively manufactured products have more than one correlated quality characteristic (QC). This paper proposes a framework for monitoring the multivariate quality characteristics of AM processes, and the proposed framework was applied to monitor a fused filament fabrication (FFF) process. In particular, specimens were designed and produced using the FFF process, and their QCs were identified. Then, critical quality characteristic data were collected using a precise measurement system. Furthermore, we propose a transformation algorithm to ensure the normality of the collected data. After examining the correlations between the investigated quality characteristics, a multivariate exponential weighted moving average (MEWMA) control chart was used to monitor the stability of the process. Furthermore, the MEWMA parameters were optimized using a novel heuristic technique. The results indicate that the majority of the collected data are not normally distributed. Consequently, the efficacy of the proposed transformation technique is demonstrated. In addition, our findings illustrate the correlations between the QCs. It is worth noting that the MEWMA optimization results confirm that the considered AM process (i.e., FFF) is relatively stable.
Keywords
additive manufacturing, control chart, fused deposition modeling process, fused filament fabrication, heuristic optimization, multivariate quality characteristics, process monitoring, transformation methods
Suggested Citation
Alatefi M, Al-Ahmari AM, AlFaify AY, Saleh M. A Framework for Multivariate Statistical Quality Monitoring of Additive Manufacturing: Fused Filament Fabrication Process. (2023). LAPSE:2023.35287
Author Affiliations
Alatefi M: Industrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia [ORCID]
Al-Ahmari AM: Industrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia [ORCID]
AlFaify AY: Industrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia [ORCID]
Saleh M: Industrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia [ORCID]
Journal Name
Processes
Volume
11
Issue
4
First Page
1216
Year
2023
Publication Date
2023-04-14
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11041216, Publication Type: Journal Article
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LAPSE:2023.35287
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doi:10.3390/pr11041216
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Apr 28, 2023
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CC BY 4.0
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