LAPSE:2023.28107
Published Article
LAPSE:2023.28107
A Review of the Thermochemical Behaviour of Fluxes in Submerged Arc Welding: Modelling of Gas Phase Reactions
Theresa Coetsee, Frederik De Bruin
April 11, 2023
This review is focused on the thermochemical behaviour of fluxes in submerged arc welding (SAW). The English-language literature from the 1970s onwards is reviewed. It was recognised early on that the thermochemical behaviour of fluxes sets the weld metal total ppm O and the element transfer extent from the molten flux (slag) to the weld pool. Despite the establishment of this link between the flux-induced oxygen potential and element transfer, it is also well accepted that the slag−metal equilibrium does not control SAW process metallurgy. Instead, the gas phase must be taken into account to better describe SAW process metallurgy equilibrium calculations. This is illustrated in the gas−slag−metal equilibrium simulation model developed by Coetsee. This model provides improved accuracy in predicting the weld metal total ppm O values as compared to the empirical trend of Tuliani et al. Recent works on the application of Al metal powder with alloying metal powders provide new insights into the likely gas phase reactions in the SAW process and the modification of the flux oxygen behaviour via Al additions. Aluminium may lower the partial oxygen pressure in the arc cavity, and aluminium also lowers the partial oxygen pressure at the weld pool−slag interface. The weld metal total ppm O is lowered with the addition of aluminium in SAW, but not to the same extent as would be expected from steelmaking ladle metallurgy de-oxidation practice when using Al as de-oxidiser. This difference indicates that slag−metal equilibrium is not maintained in the SAW process.
Keywords
aluminium, basicity, flux, gas, Modelling, oxygen, SAW, slag, thermodynamics, weld metal, welding
Suggested Citation
Coetsee T, De Bruin F. A Review of the Thermochemical Behaviour of Fluxes in Submerged Arc Welding: Modelling of Gas Phase Reactions. (2023). LAPSE:2023.28107
Author Affiliations
Coetsee T: Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002, South Africa [ORCID]
De Bruin F: Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002, South Africa
Journal Name
Processes
Volume
11
Issue
3
First Page
658
Year
2023
Publication Date
2023-02-22
Published Version
ISSN
2227-9717
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PII: pr11030658, Publication Type: Review
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doi:10.3390/pr11030658
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Apr 11, 2023
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