LAPSE:2023.20726v1
Published Article
LAPSE:2023.20726v1
Numerical and Experimental Analysis of Shell and Tube Heat Exchanger with Round and Hexagonal Tubes
Abdullah Khan, Imran Shah, Waheed Gul, Tariq Amin Khan, Yasir Ali, Syed Athar Masood
March 20, 2023
Shell and tube heat exchangers are used to transfer thermal energy from one medium to another for regulating fluid temperatures in the processing and pasteurizing industries. Enhancement of a heat transfer rate is desired to maximize the energy efficiency of the shell and tube heat exchangers. In this research work, we performed computational fluid dynamics (CFD) simulations and experimental analysis on the shell and tube heat exchangers using round and hexagonal tubes for a range of flow velocities using both parallel flow and counter flow arrangements. In the present work, the rate of heat transfer, temperature drop, and heat transfer coefficient are computed using three turbulence models: the Spalart−Allmaras, the k-epsilon (RNG), and the k-omega shear stress transport (SST). We further utilized the logarithmic mean temperature difference (LMTD) method to compute the heat transfer and mass flow rates for both parallel and counter flow arrangements. Our results show that the rate of heat transfer is increased by introducing the hexagonal structure tubes, since it has better flow disruption as compared to the round tubes. We further validated our simulation results with experiments. For more accurate results, CFD is performed in counter and parallel flow and it is deduced that the rate of heat transfer directly depends upon the velocity of fluids and the number of turns of the tube.
Keywords
Ansys Fluent, Computational Fluid Dynamics, hexagonal tubes, Reynolds number, shell and tube heat exchanger, temperature drop
Suggested Citation
Khan A, Shah I, Gul W, Khan TA, Ali Y, Masood SA. Numerical and Experimental Analysis of Shell and Tube Heat Exchanger with Round and Hexagonal Tubes. (2023). LAPSE:2023.20726v1
Author Affiliations
Khan A: Department of Mechanical Engineering, National University of Technology, Islamabad 44000, Pakistan
Shah I: Department of Aerospace Engineering, College of Aeronautical Engineering, National University of Sciences and Technology, Risalpur 24090, Pakistan [ORCID]
Gul W: Department of Mechanical Engineering, National University of Technology, Islamabad 44000, Pakistan
Khan TA: Department of Aerospace Engineering, College of Aeronautical Engineering, National University of Sciences and Technology, Risalpur 24090, Pakistan [ORCID]
Ali Y: Department of Aerospace Engineering, College of Aeronautical Engineering, National University of Sciences and Technology, Risalpur 24090, Pakistan [ORCID]
Masood SA: Department of Mechanical Engineering, International Islamic University, Islamabad 44000, Pakistan
Journal Name
Energies
Volume
16
Issue
2
First Page
880
Year
2023
Publication Date
2023-01-12
Published Version
ISSN
1996-1073
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PII: en16020880, Publication Type: Journal Article
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doi:10.3390/en16020880
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Mar 20, 2023
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