LAPSE:2023.1662
Published Article

LAPSE:2023.1662
Research on Erosion Wear of Slotted Screen Based on High Production Gas Field
February 21, 2023
Abstract
Erosion wear is a common failure form of slotted screen in service. In this paper, based on CFD software and sand production data of a gas field in the Tarim Basin, the particle velocity and shear force at the slot of the flow field in the sieve tube were studied to determine the maximum area of erosion; at the same time, the velocity, viscosity, particle size and concentration of sand-carrying fluid were analyzed by orthogonal test, and the regression model of multi-factor maximum erosion rate was established. ① Through the analysis of the four factors on the degree of dependent variables, the order of the primary and secondary factors are: sand-carrying liquid flow rate, particle concentration, fluid viscosity, particle diameter, the effect of fluid viscosity and particle diameter on erosion rate is relatively small; ② According to the analysis of variance and range, the combination scheme of minimum erosion generation is obtained, and the calculation model of the erosion rate of the slotted screen is established. In order to reduce the erosion and abrasion in the actual oil and gas production process, the reasonable flow control and precise sand control method design and precision selection can be adopted; it provides a design basis for sand control and long-term effects of production in high-yield gas field.
Erosion wear is a common failure form of slotted screen in service. In this paper, based on CFD software and sand production data of a gas field in the Tarim Basin, the particle velocity and shear force at the slot of the flow field in the sieve tube were studied to determine the maximum area of erosion; at the same time, the velocity, viscosity, particle size and concentration of sand-carrying fluid were analyzed by orthogonal test, and the regression model of multi-factor maximum erosion rate was established. ① Through the analysis of the four factors on the degree of dependent variables, the order of the primary and secondary factors are: sand-carrying liquid flow rate, particle concentration, fluid viscosity, particle diameter, the effect of fluid viscosity and particle diameter on erosion rate is relatively small; ② According to the analysis of variance and range, the combination scheme of minimum erosion generation is obtained, and the calculation model of the erosion rate of the slotted screen is established. In order to reduce the erosion and abrasion in the actual oil and gas production process, the reasonable flow control and precise sand control method design and precision selection can be adopted; it provides a design basis for sand control and long-term effects of production in high-yield gas field.
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Keywords
Computational Fluid Dynamics, erosion wear, orthogonal test, regression model, screen
Subject
Suggested Citation
Deng F, Yin B, Xiao Y, Li G, Yan C. Research on Erosion Wear of Slotted Screen Based on High Production Gas Field. (2023). LAPSE:2023.1662
Author Affiliations
Deng F: Laboratory of Natural Gas Hydrate Extraction Technology and Comprehensive Utilization, Guangzhou Institute of Energy, Chinese Academy of Sciences, Guangzhou 510640, China; School of Mechanical Engineering, Yangtze University, Jingzhou 434023, China
Yin B: School of Mechanical Engineering, Yangtze University, Jingzhou 434023, China
Xiao Y: School of Mechanical Engineering, Yangtze University, Jingzhou 434023, China
Li G: Laboratory of Natural Gas Hydrate Extraction Technology and Comprehensive Utilization, Guangzhou Institute of Energy, Chinese Academy of Sciences, Guangzhou 510640, China
Yan C: School of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266555, China
Yin B: School of Mechanical Engineering, Yangtze University, Jingzhou 434023, China
Xiao Y: School of Mechanical Engineering, Yangtze University, Jingzhou 434023, China
Li G: Laboratory of Natural Gas Hydrate Extraction Technology and Comprehensive Utilization, Guangzhou Institute of Energy, Chinese Academy of Sciences, Guangzhou 510640, China
Yan C: School of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266555, China
Journal Name
Processes
Volume
10
Issue
8
First Page
1640
Year
2022
Publication Date
2022-08-18
ISSN
2227-9717
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Original Submission
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PII: pr10081640, Publication Type: Journal Article
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LAPSE:2023.1662
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https://doi.org/10.3390/pr10081640
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Feb 21, 2023
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