LAPSE:2023.11303
Published Article
LAPSE:2023.11303
Industrial Application of Data-Driven Process Monitoring with an Automatic Selection Strategy for Modeling Data
February 27, 2023
The increasing scale of industrial processes has significantly motivated the development of data-driven fault detection and diagnosis techniques. The selection of representative fault-free modeling data from operation history is an important prerequisite to establishing a long-term effective process monitoring model. However, industrial data are characterized by a high dimension and multimode, and are also contaminated with both outliers and frequent random disturbances, making automatic modeling data selection a great challenge in industrial applications. In this work, an information entropy-based automatic selection strategy for modeling data is proposed, based on which a general real-time process monitoring framework is developed for a large-scale industrial methanol to olefin unit with multiple operating conditions. Modeling data representing normal operating conditions are automatically selected with only a few manually defined normal samples. A long-term effective process monitoring model is then established based on a multi-layer autoencoder, through which unexpected disturbances in real-time operation can be detected early and the root cause can be preliminarily diagnosed by contribution plots. The adjustment of operating conditions has also been considered through a model update strategy. Details of the proposed data selection strategy and modeling process have been provided to facilitate the industrial application of process monitoring systems by other researchers or companies.
Keywords
autoencoder, fault detection and diagnosis, industrial process safety, information entropy, real-time industrial application of process monitoring method
Suggested Citation
Sun W, Zhou Z, Ma F, Wang J, Ji C. Industrial Application of Data-Driven Process Monitoring with an Automatic Selection Strategy for Modeling Data. (2023). LAPSE:2023.11303
Author Affiliations
Sun W: College of Chemical Engineering, Beijing University of Chemical Technology, North Third Ring Road No.15, Beijing 100029, China [ORCID]
Zhou Z: College of Chemical Engineering, Beijing University of Chemical Technology, North Third Ring Road No.15, Beijing 100029, China
Ma F: College of Chemical Engineering, Beijing University of Chemical Technology, North Third Ring Road No.15, Beijing 100029, China; Center of Process Monitoring and Data Analysis, Wuxi Research Institute of Applied Technologies, Tsinghua University, Wuxi 2140 [ORCID]
Wang J: College of Chemical Engineering, Beijing University of Chemical Technology, North Third Ring Road No.15, Beijing 100029, China [ORCID]
Ji C: College of Chemical Engineering, Beijing University of Chemical Technology, North Third Ring Road No.15, Beijing 100029, China [ORCID]
Journal Name
Processes
Volume
11
Issue
2
First Page
402
Year
2023
Publication Date
2023-01-28
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11020402, Publication Type: Journal Article
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LAPSE:2023.11303
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doi:10.3390/pr11020402
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Feb 27, 2023
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