LAPSE:2023.4701
Published Article

LAPSE:2023.4701
The Optimization of a First-Stage Liquid-Sealing Impeller Structure for a Turbopump Based on Response Surface Methodology
February 23, 2023
Abstract
This study investigated the sealing performance of the multistage liquid-sealing impellers of a turbopump. To achieve this purpose, the influence of each structural parameter in the impeller on the pressurization coefficient φ2 and the leakage flow rate Q was analyzed based on response surface methodology, taking the maximum pressurization coefficient φ2 and the minimum leakage flow rate Q as the optimization objectives. We obtained satisfactory ranges for parameters φ2 and Q. A set of parameter combinations was selected as the optimization scheme using the Box−Behnken method for the optimal solution design. The numerical simulation results show that to keep φ2 and Q in the better range, the value ranges of groove width b, groove depth h and groove number z should be (12.8−14 mm), (4.5−5.6 mm) and (23.5−28), respectively. Compared with the original model, the optimized version has an average increase of about 2.5% in pressurization coefficient φ2 at each rotation speed, an average of about 8.2% reduction in the leakage flow rate Q in the leakage state and an average increase in the reverse flow rate Q by about 6.7% in the negative pressure sealing state, indicating better sealing. By comparing pressure data at the experimental monitoring points, the proposed method was verified to have a high degree of confidence.
This study investigated the sealing performance of the multistage liquid-sealing impellers of a turbopump. To achieve this purpose, the influence of each structural parameter in the impeller on the pressurization coefficient φ2 and the leakage flow rate Q was analyzed based on response surface methodology, taking the maximum pressurization coefficient φ2 and the minimum leakage flow rate Q as the optimization objectives. We obtained satisfactory ranges for parameters φ2 and Q. A set of parameter combinations was selected as the optimization scheme using the Box−Behnken method for the optimal solution design. The numerical simulation results show that to keep φ2 and Q in the better range, the value ranges of groove width b, groove depth h and groove number z should be (12.8−14 mm), (4.5−5.6 mm) and (23.5−28), respectively. Compared with the original model, the optimized version has an average increase of about 2.5% in pressurization coefficient φ2 at each rotation speed, an average of about 8.2% reduction in the leakage flow rate Q in the leakage state and an average increase in the reverse flow rate Q by about 6.7% in the negative pressure sealing state, indicating better sealing. By comparing pressure data at the experimental monitoring points, the proposed method was verified to have a high degree of confidence.
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Keywords
first-stage liquid-sealing impeller, response surface methodology, structural optimization, turbopump
Subject
Suggested Citation
Liu Q, Zhuang S, Bao H, He Z, Wang K, Liu H. The Optimization of a First-Stage Liquid-Sealing Impeller Structure for a Turbopump Based on Response Surface Methodology. (2023). LAPSE:2023.4701
Author Affiliations
Liu Q: Institute of Science and Technology Information, Jiangsu University, Zhenjiang 212013, China
Zhuang S: School of Mechanical Engineering, Northwestern Polytechnical University, Xi’an 710072, China
Bao H: Research Center of Fluid Machinery Engineering and Technology, Jiangsu University, Zhenjiang 212013, China
He Z: Research Center of Fluid Machinery Engineering and Technology, Jiangsu University, Zhenjiang 212013, China
Wang K: Research Center of Fluid Machinery Engineering and Technology, Jiangsu University, Zhenjiang 212013, China [ORCID]
Liu H: Research Center of Fluid Machinery Engineering and Technology, Jiangsu University, Zhenjiang 212013, China
Zhuang S: School of Mechanical Engineering, Northwestern Polytechnical University, Xi’an 710072, China
Bao H: Research Center of Fluid Machinery Engineering and Technology, Jiangsu University, Zhenjiang 212013, China
He Z: Research Center of Fluid Machinery Engineering and Technology, Jiangsu University, Zhenjiang 212013, China
Wang K: Research Center of Fluid Machinery Engineering and Technology, Jiangsu University, Zhenjiang 212013, China [ORCID]
Liu H: Research Center of Fluid Machinery Engineering and Technology, Jiangsu University, Zhenjiang 212013, China
Journal Name
Processes
Volume
10
Issue
10
First Page
1999
Year
2022
Publication Date
2022-10-03
ISSN
2227-9717
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Original Submission
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PII: pr10101999, Publication Type: Journal Article
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LAPSE:2023.4701
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https://doi.org/10.3390/pr10101999
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Feb 23, 2023
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