LAPSE:2023.4247
Published Article

LAPSE:2023.4247
A Study on Welding Deformation in Fiber Laser Welding of 9% Nickel Steel through Finite Element Analysis Part I: Implementation of Welding Heat Source Model
February 22, 2023
Abstract
Due to various environmental regulations, the demand for natural gas, i.e., a clean energy, is expected to increase continuously. In terms of efficient storage and transportation of natural gas, liquefied natural gas has an advantageous volume of 1/600 compared to natural gas, but the materials that can be used at a cryogenic temperature of −163 °C are limited. A 9% nickel steel is a material recommended by IMO through IGC. It has excellent mechanical properties compared to other cryogenic materials, but its use has been limited due to its disadvantages in arc welding. Therefore, the main topic of this study is the automatic welding of 9% nickel steel using fiber laser and its purpose is to predict the welding deformation during fiber laser welding. First, an investigation was conducted to find the fiber laser welding heat source. A model that can cover all the models in prior studies such as curve, exponential, conical, conical-conical combination, and conical-cylinder combination models was proposed and the heat source model was constructed in a multi-layer format. Heat transfer analysis was performed using the ratio of a heat source radius and heat energy of each layer as a variable and the pass or failure of a heat source was determined by comparing the analysis results to the experimental results. By changing the variables in conjunction with the optimization algorithm, the main parameters of a passed heat source model were verified in a short period of time. In addition, the tendency of parameters according to the welding speed was checked.
Due to various environmental regulations, the demand for natural gas, i.e., a clean energy, is expected to increase continuously. In terms of efficient storage and transportation of natural gas, liquefied natural gas has an advantageous volume of 1/600 compared to natural gas, but the materials that can be used at a cryogenic temperature of −163 °C are limited. A 9% nickel steel is a material recommended by IMO through IGC. It has excellent mechanical properties compared to other cryogenic materials, but its use has been limited due to its disadvantages in arc welding. Therefore, the main topic of this study is the automatic welding of 9% nickel steel using fiber laser and its purpose is to predict the welding deformation during fiber laser welding. First, an investigation was conducted to find the fiber laser welding heat source. A model that can cover all the models in prior studies such as curve, exponential, conical, conical-conical combination, and conical-cylinder combination models was proposed and the heat source model was constructed in a multi-layer format. Heat transfer analysis was performed using the ratio of a heat source radius and heat energy of each layer as a variable and the pass or failure of a heat source was determined by comparing the analysis results to the experimental results. By changing the variables in conjunction with the optimization algorithm, the main parameters of a passed heat source model were verified in a short period of time. In addition, the tendency of parameters according to the welding speed was checked.
Record ID
Keywords
9% nickel steel, FEM, fiber laser welding, global optimization, welding heat source model
Subject
Suggested Citation
Pyo C, Kim J, Kim DS. A Study on Welding Deformation in Fiber Laser Welding of 9% Nickel Steel through Finite Element Analysis Part I: Implementation of Welding Heat Source Model. (2023). LAPSE:2023.4247
Author Affiliations
Pyo C: Smart Manufacturing Process R&D Group, Korea Institute of Industrial Technology, Gwangju 61012, Korea [ORCID]
Kim J: Smart Manufacturing Process R&D Group, Korea Institute of Industrial Technology, Gwangju 61012, Korea
Kim DS: Welding Engineering R&D Department, Daewoo Shipbuilding Marine Engineering, Geoje 53302, Korea [ORCID]
Kim J: Smart Manufacturing Process R&D Group, Korea Institute of Industrial Technology, Gwangju 61012, Korea
Kim DS: Welding Engineering R&D Department, Daewoo Shipbuilding Marine Engineering, Geoje 53302, Korea [ORCID]
Journal Name
Processes
Volume
9
Issue
12
First Page
2188
Year
2021
Publication Date
2021-12-04
ISSN
2227-9717
Version Comments
Original Submission
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PII: pr9122188, Publication Type: Journal Article
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LAPSE:2023.4247
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https://doi.org/10.3390/pr9122188
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Feb 22, 2023
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