Abstract
This research studies the discharge process and its mechanism using the discrete element method (DEM) with self-developed annular corrosion pill particles and the discharge device as an example in order to optimize the oil and gas field wellbore casing annular corrosion process. The object of study was chosen from four different grid numbers and four different grid widths, and EDEM software was utilized to simulate and assess the pill particle discharge process based on preliminary experimental research. Under five different pill wheel rotation speeds, the effects of the grid number and grid width on the filling amount, filling density, discharge variation coefficient, and compressive force of pill particles were investigated from macroscopic and microscopic viewpoints. The findings reveal that the grid number, grid width, and rotation speed all have a significant impact on pill filling and discharge performance. As a result, the discharge wheel’s structure and operating characteristics were optimized. The discharge wheel performs best when the grid number is 8, the grid width is 75 mm, and the rotation speed is 15 rpm; the pill filling density is 692.26 kg/m3, the discharge variation coefficient is 0.022, and the maximum compressive force is 188 N. This study establishes the groundwork for enhancing wellbore integrity management in oil and gas fields by providing a reference for the optimal design of wellbore casing annular corrosion prevention devices in oil and gas fields.