LAPSE:2026.0453
Published Article

LAPSE:2026.0453
Optimization of Large-Scale Lycopene Production from Tomato Waste: A Comparative Study of Different Processing Technologies
June 12, 2026
Abstract
For process simulation, Python and Aspen Plus can be combined to leverage the advantages of both. This work utilizes the integration of Python and Aspen Plus for the design and optimization of a lycopene production process from tomato waste. Three production pathways are studied: acetone and hexane as solvents, enzymes with ethyl acetate, and supercritical CO2 with ethanol. This allows for the scaling of laboratory-scale studies into industrial-scale analyses. Genetic algorithms are used for optimization, enabling the determination of the optimal process design, costs, and operating conditions, while minimizing the total annual cost. The process with acetone and hexane yields a final production of 0.21 kg/h, the process with enzymes and ethyl acetate, 5.13 kg/h, and the process with supercritical CO2 and ethanol, 0.13 kg/h. It is shown that the process with ethyl acetate has a higher production and the process with supercritical CO2 and ethanol results in lower production and higher costs.
For process simulation, Python and Aspen Plus can be combined to leverage the advantages of both. This work utilizes the integration of Python and Aspen Plus for the design and optimization of a lycopene production process from tomato waste. Three production pathways are studied: acetone and hexane as solvents, enzymes with ethyl acetate, and supercritical CO2 with ethanol. This allows for the scaling of laboratory-scale studies into industrial-scale analyses. Genetic algorithms are used for optimization, enabling the determination of the optimal process design, costs, and operating conditions, while minimizing the total annual cost. The process with acetone and hexane yields a final production of 0.21 kg/h, the process with enzymes and ethyl acetate, 5.13 kg/h, and the process with supercritical CO2 and ethanol, 0.13 kg/h. It is shown that the process with ethyl acetate has a higher production and the process with supercritical CO2 and ethanol results in lower production and higher costs.
Record ID
Keywords
lycopene, solvent extraction, Tomato waste, unconventional solvents
Subject
Suggested Citation
Hernández-Camacho NV, Gómez-Castro FI, Martín M, Rio-Chanona EAD, Lara-Montaño OD. Optimization of Large-Scale Lycopene Production from Tomato Waste: A Comparative Study of Different Processing Technologies. Systems and Control Transactions 5:2008-2014 (2026) https://doi.org/10.69997/sct.168653
Author Affiliations
Hernández-Camacho NV: Universidad de Guanajuato, Departamento de Ingeniería Química, Guanajuato, Guanajuato, México. [ORCID]
Gómez-Castro FI: Universidad de Guanajuato, Departamento de Ingeniería Química, Guanajuato, Guanajuato, México. [ORCID]
Martín M: Universidad de Salamanca, Departamento de Ingeniería Química, Salamanca., España. [ORCID]
Rio-Chanona EAD: Imperial College London, Centre for Process Systems Engineering (CPSE), Department of Chemical Engineering, United Kingdom. [ORCID]
Lara-Montaño OD: Universidad Autónoma de Querétaro, Facultad de Ingeniería, Juriquilla, Querétaro, México. [ORCID]
[Login] to see author email addresses.
Gómez-Castro FI: Universidad de Guanajuato, Departamento de Ingeniería Química, Guanajuato, Guanajuato, México. [ORCID]
Martín M: Universidad de Salamanca, Departamento de Ingeniería Química, Salamanca., España. [ORCID]
Rio-Chanona EAD: Imperial College London, Centre for Process Systems Engineering (CPSE), Department of Chemical Engineering, United Kingdom. [ORCID]
Lara-Montaño OD: Universidad Autónoma de Querétaro, Facultad de Ingeniería, Juriquilla, Querétaro, México. [ORCID]
[Login] to see author email addresses.
Journal Name
Systems and Control Transactions
Volume
5
First Page
2008
Last Page
2014
Year
2026
Publication Date
2026-06-12
Version Comments
Original Submission
Other Meta
PII: 2008-2014-149-SCT-5-2026, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2026.0453
This Record
External Link

https://doi.org/10.69997/sct.168653
Publisher Version
Download
Meta
Record Statistics
Record Views
73
Version History
[v1] (Original Submission)
Jun 12, 2026
Verified by curator on
Jun 12, 2026
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2026.0453
Record Owner
PSE Press
Links to Related Works
References Cited
- Flores-Flores M, Gómez-Castro FI, Gutiérrez-Antonio C, Romero-Izquierdo AG, Guzmán-Martínez CE, Hernández S, Errico M. Synthesis and optimization of dividing-wall distillation columns for the separation of a quaternary mixture. Separation and Purification Technology 362:131817 (2025) https://doi.org/10.1016/j.seppur.2025.131817
- Fonseca-Pérez RM, Almena A, Ramírez-Márquez C, Bonilla-Petriciolet A, Martín M. Techno-economic and environmental comparison of processes for the production of grape oil. Journal of Cleaner Production 441:141041 (2024) https://doi.org/10.1016/j.jclepro.2024.141041
- Oliva-Gonzalez I, Romero-Izquierdo AG, Gutierrez-Antonio C, Gómez-Castro FI, Hernández S. Computer-Aided Desing of Intensified Separation Sequences for a Complex Mixture of Renewable Hydrocarbons. Computer Aided Chemical Engineering 53:1483-1488 (2024) https://doi.org/10.1016/B978-0-443-28824-1.50248-9
- Espinosa-Vázquez YM, Gómez-Castro FI, Sánchez-Ramirez E, Romero-Izquierdo AG. Economic optimization of intensified processes to produce bioethanol from lignocellulosic biomass. Computer Aided Chemical Engineering 53:2635-2640 (2024) https://doi.org/10.1016/B978-0-443-28824-1.50440-3
- Herrera-Velázquez JJ, Cabrera-Ruiz J, Alcántara-Avila JR, Hernández-Hernández EJ, Perez-Gudiño MA, Luna-Perez R, Hernández S. Optimization of the bioethanol dehydration process using mgcl2 as mass separating agent. Chemical Engineering and Processing - Process Intensification 201:109809 (2024) https://doi.org/10.1016/j.cep.2024.109809
- Méndez-Carmona JY, Ascacio-Valdes JA, Alvarez-Perez OB, Hernández-Almanza AY, Ramírez-Guzman N, Sepúlveda L, Aguilar-González MA, Ventura-Sobrevilla JM, Aguilar CN. Tomato waste as a bioresource for lycopene extraction using emerging technologies. Food Bioscience 49:101966 (2022) https://doi.org/10.1016/j.fbio.2022.101966
- Kuvendziev S, Lisichkov K, Marinkovski M, Stojchevski M, Dimitrovski D, Andonovikj V. Valorization of tomato processing by-products: predictive modeling and optimization for ultrasound-assisted lycopene extraction. Ultrasonics Sonochemistry 110:107055 (2024) https://doi.org/10.1016/j.ultsonch.2024.107055
- Kings Research. Mercado del licopeno. (2025) https://www.kingsresearch.com/es/lycopene-market-1036
- Catalkaya G, Kahveci D. Optimization of enzyme assisted extraction of lycopene from industrial tomato waste. Separation and Purification Technology 219:55-63 (2019) https://doi.org/10.1016/j.seppur.2019.03.006
- Huang W, Li Z, Niu H, Li D, Zhang J. Optimization of operating parameters for supercritical carbon dioxide extraction of lycopene by response surface methodology. Journal of Food Engineering 89:298-302 (2008) https://doi.org/10.1016/j.jfoodeng.2008.05.006
- Poojary MM, Passamonti P. Optimization of extraction of high purity all-trans-lycopene from tomato pulp waste. Food Chemistry 188:84-91 (2015) https://doi.org/10.1016/j.foodchem.2015.04.133
(0.08 seconds)
[0.08 s]

