LAPSE:2024.1075v1
Published Article
LAPSE:2024.1075v1
Online Partition-Cooling System of Hot-Rolled Electrical Steel for Thermal Roll Profile and Its Industrial Application
Qiuna Wang, Jiquan Sun, Jiaxuan Yang, Haishen Wang, Lijie Dong, Yanlong Jiao, Jieming Li, Zhenyang Zhi, Lipo Yang
June 10, 2024
The shape and convexity are crucial quality assessment indicators for hot-rolled electrical steel strips. Besides bending rolls, shifting rolls, and the original roll profile, the thermal roll profile also plays a significant role in controlling the shape and convexity during the hot-rolling process. However, it is always overlooked due to its dynamic uncertainty. To solve this problem, it is necessary to achieve online cooling-status control for the local thermal expansion of rolls. Based on the existing structure of a mill, a pair of special partition-cooling beams with an intelligent cooling system was designed. For high efficiency and practicality, a new online predictive model was established for the dynamic temperature field of the hot-rolling process. An equivalent treatment was applied to the boundary condition corresponding to the practical cooling water flow. In addition, by establishing the corresponding target distribution curve for the partitioned water flow cooling, online water-flow-partitioning control of the thermal roll profile was achieved. In the practical application process, a large number of onsite results exhibited that the predicted error was within 5% compared to the experimental results. The temperature difference between the upper and lower rolls was within 5 °C, and the temperature difference on both sides of the rolls was controlled within 0.7 °C. The hit rate of convexity (C40) increased by 33%. It was demonstrated that the partition-cooling processes of hot rolling are effective for the local shape and special convexity. They are able to serve as a better control method in the hot-rolling process.
Keywords
electrical steel, hot-rolled strip, partition cooling, roll temperature field, thermal roll profile
Suggested Citation
Wang Q, Sun J, Yang J, Wang H, Dong L, Jiao Y, Li J, Zhi Z, Yang L. Online Partition-Cooling System of Hot-Rolled Electrical Steel for Thermal Roll Profile and Its Industrial Application. (2024). LAPSE:2024.1075v1
Author Affiliations
Wang Q: Institute of Engineering Technology, University of Science and Technology Beijing, Beijing 100083, China; Hot Rolling Department of Qian’an Iron and Steel Corporation, Shougang Company Limited, Tangshan 064404, China
Sun J: Institute of Engineering Technology, University of Science and Technology Beijing, Beijing 100083, China
Yang J: National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004, China
Wang H: Hot Rolling Department of Qian’an Iron and Steel Corporation, Shougang Company Limited, Tangshan 064404, China
Dong L: Hot Rolling Department of Qian’an Iron and Steel Corporation, Shougang Company Limited, Tangshan 064404, China
Jiao Y: Hot Rolling Department of Qian’an Iron and Steel Corporation, Shougang Company Limited, Tangshan 064404, China
Li J: Hot Rolling Department of Qian’an Iron and Steel Corporation, Shougang Company Limited, Tangshan 064404, China
Zhi Z: National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004, China
Yang L: National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004, China
Journal Name
Processes
Volume
12
Issue
2
First Page
410
Year
2024
Publication Date
2024-02-18
Published Version
ISSN
2227-9717
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PII: pr12020410, Publication Type: Journal Article
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doi:10.3390/pr12020410
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