LAPSE:2024.0246
Published Article
LAPSE:2024.0246
Study on Performance Optimization of Water-Rich Grouting Materials Based on Response Surface Methodology
Xiaoping Li, Guoping Han, Yong Wang, Jie Xu, Jie Du, Bo Yang, Min Zhang, Tao Li, Bo Li
February 10, 2024
The quality of borehole sealing is a key factor affecting the efficiency of gas production. A new water-rich grouting material (RW) with composite coagulant and other additives was prepared in this study to overcome the disadvantages of long setting time and low stone rate of traditional cement materials. When the coagulants A is 4 g and coagulants B is 2 g, the setting time of RW material was reduced by 60.85% and 50.62%, which significantly shortened the setting time of the RW material, respectively. Based on the orthogonal method, 29 groups of comparative experiments were designed to investigate the interaction mechanism between different additives on the performance index of RW, including setting time, water secretion rate, and compressive strength. Quadratic regression equations were fitted using the response surface method. All the correlation coefficients R2 of each response model were greater than 0.97, R2 and R2adj were less than 0.2 through variance analysis, indicating a high correlation between the actual and prediction results. The water−cement ratio had the most significant effect among all factors on setting time, water secretion rate, and compressive strength of the RW material. The scanning electron microscope (SEM) was used to compared the micromorphological characteristics of RW and conventional Portland cement material (PC). The results showed that the hydration products of RW were mostly smack ettringite, calcium silicate hydrate gel, and calcium hydroxide, which interweaved with each other to form a network structure that was denser than the PC material. Furthermore, the interface bonding degree between RW and injected coal was tighter than that of PC, without obvious cracks at the slurry−coal interface. The results indicate that the addition of composite coagulant can significantly accelerate the hydration process of RW material and also enhance the interface strength of injected coal, which is conducive to improving the grouting quality and sealing effect of the extraction borehole.
Keywords
gas extraction, orthogonal experiment methodology, response surface methodology, scanning electron microscope, water-rich grouting materials
Subject
Suggested Citation
Li X, Han G, Wang Y, Xu J, Du J, Yang B, Zhang M, Li T, Li B. Study on Performance Optimization of Water-Rich Grouting Materials Based on Response Surface Methodology. (2024). LAPSE:2024.0246
Author Affiliations
Li X: Tunlan Mine, Shanxi Coking Coal Group Co., Ltd., Gujiao 030206, China
Han G: Tunlan Mine, Shanxi Coking Coal Group Co., Ltd., Gujiao 030206, China
Wang Y: Tunlan Mine, Shanxi Coking Coal Group Co., Ltd., Gujiao 030206, China
Xu J: Tunlan Mine, Shanxi Coking Coal Group Co., Ltd., Gujiao 030206, China
Du J: Tunlan Mine, Shanxi Coking Coal Group Co., Ltd., Gujiao 030206, China
Yang B: Tunlan Mine, Shanxi Coking Coal Group Co., Ltd., Gujiao 030206, China
Zhang M: Tunlan Mine, Shanxi Coking Coal Group Co., Ltd., Gujiao 030206, China
Li T: Tunlan Mine, Shanxi Coking Coal Group Co., Ltd., Gujiao 030206, China
Li B: School of Safety Science and Engineering, Henan Polytechnic University, Jiaozuo 454003, China
Journal Name
Processes
Volume
11
Issue
9
First Page
2789
Year
2023
Publication Date
2023-09-19
Published Version
ISSN
2227-9717
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Original Submission
Other Meta
PII: pr11092789, Publication Type: Journal Article
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LAPSE:2024.0246
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doi:10.3390/pr11092789
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Feb 10, 2024
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Feb 10, 2024
 
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Calvin Tsay
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