LAPSE:2024.0077
Published Article
LAPSE:2024.0077
Unraveling Oxygen Transfer Behavior in Submerged Arc Welding Using CaF2-SiO2-CaO Fluxes
Jin Zhang, Jun Fan, Dan Zhang
January 12, 2024
The purpose of this study is to investigate the transfer behavior of oxygen during the submerged arc welding process using CaF2-SiO2-CaO fluxes. In contrast to previous research that only focused on the final oxygen content in the final weld metal, this study introduces two new parameters, ΔdO and ΔwO, to quantify the oxygen transfer in essential regions: the droplet and weld pool zones, respectively. The transfer behavior of oxygen is analyzed by using typical Multi-Zone and equilibrium models. The results indicate that the Multi-Zone model is capable of capturing the metallurgical processes of oxidation and subsequent reduction during the submerged arc welding process. Moreover, the Multi-Zone model demonstrates superior predictive accuracy in estimating oxygen content in the metal compared to the equilibrium model. Based on measured values and metallurgical data, this article analyzes the oxygen transfer mechanism and non-equilibrium state in the submerged arc welding process from both thermodynamic and kinetic perspectives. Then, scientific hypotheses previously put forward are validated and discussed, which may offer valuable insights and practical guidance for flux design.
Keywords
flux, multi-zone model, oxygen content, oxygen transfer, submerged arc welding (SAW), thermodynamic equilibrium, weld metal composition, welding metallurgy
Suggested Citation
Zhang J, Fan J, Zhang D. Unraveling Oxygen Transfer Behavior in Submerged Arc Welding Using CaF2-SiO2-CaO Fluxes. (2024). LAPSE:2024.0077
Author Affiliations
Zhang J: School of Mechanical and Electrical Engineering, Suqian University, Suqian 223800, China; School of Metallurgy, Northeastern University, Shenyang 110819, China
Fan J: School of Mechanical and Electrical Engineering, Suqian University, Suqian 223800, China
Zhang D: School of Mechanical and Electrical Engineering, Suqian University, Suqian 223800, China
Journal Name
Processes
Volume
11
Issue
9
First Page
2622
Year
2023
Publication Date
2023-09-02
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11092622, Publication Type: Journal Article
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LAPSE:2024.0077
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doi:10.3390/pr11092622
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Jan 12, 2024
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CC BY 4.0
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[v1] (Original Submission)
Jan 12, 2024
 
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Jan 12, 2024
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Calvin Tsay
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