LAPSE:2023.8535
Published Article
LAPSE:2023.8535
Preventive Maintenance Strategy Optimization in Manufacturing System Considering Energy Efficiency and Quality Cost
Liang Yang, Qinming Liu, Tangbin Xia, Chunming Ye, Jiaxiang Li
February 24, 2023
Abstract
Climate change is a serious challenge facing the world today. Countries are already working together to control carbon emissions and mitigate global warming. Improving energy efficiency is currently one of the main carbon reduction measures proposed by the international community. Within this context, improving energy efficiency in manufacturing systems is crucial to achieving green and low-carbon transformation. The aim of this work is to develop a new preventive maintenance strategy model. The novelty of the model is that it takes into account energy efficiency, maintenance cost, product quality, and the impact of recycling defective products on energy efficiency. Based on the relationship between preventive maintenance cost, operating energy consumption, and failure rate, the correlation coefficient is introduced to obtain the variable preventive maintenance cost and variable operating energy consumption. Then, the cost and energy efficiency models are established, respectively, and finally, the Pareto optimal solution is found by the nondominated sorting genetic algorithm II (NSGAII). The results show that the preventive maintenance strategy proposed in this paper is better than the general maintenance strategy and more relevant to the actual situation of manufacturing systems. The scope of the research in this paper can support the decision of making energy savings and emission reductions in the manufacturing industry, which makes the production, maintenance, quality, and architecture of the manufacturing industry optimized.
Keywords
Energy Efficiency, manufacturing system, multiobjective optimization, preventive maintenance, quality cost
Suggested Citation
Yang L, Liu Q, Xia T, Ye C, Li J. Preventive Maintenance Strategy Optimization in Manufacturing System Considering Energy Efficiency and Quality Cost. (2023). LAPSE:2023.8535
Author Affiliations
Yang L: Department of Industrial Engineering, Business School, University of Shanghai for Science and Technology, 516 Jungong Road, Shanghai 200093, China
Liu Q: Department of Industrial Engineering, Business School, University of Shanghai for Science and Technology, 516 Jungong Road, Shanghai 200093, China [ORCID]
Xia T: State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai JiaoTong University, SJTU-Fraunhofer Center, Shanghai 200240, China
Ye C: Department of Industrial Engineering, Business School, University of Shanghai for Science and Technology, 516 Jungong Road, Shanghai 200093, China
Li J: Department of Industrial Engineering, Business School, University of Shanghai for Science and Technology, 516 Jungong Road, Shanghai 200093, China
Journal Name
Energies
Volume
15
Issue
21
First Page
8237
Year
2022
Publication Date
2022-11-04
ISSN
1996-1073
Version Comments
Original Submission
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PII: en15218237, Publication Type: Journal Article
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LAPSE:2023.8535
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https://doi.org/10.3390/en15218237
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