LAPSE:2023.7135
Published Article
LAPSE:2023.7135
A Review of Fuel Cell Powertrains for Long-Haul Heavy-Duty Vehicles: Technology, Hydrogen, Energy and Thermal Management Solutions
February 24, 2023
Long-haul heavy-duty vehicles, including trucks and coaches, contribute to a substantial portion of the modern-day European carbon footprint and pose a major challenge in emissions reduction due to their energy-intensive usage. Depending on the hydrogen fuel source, the use of fuel cell electric vehicles (FCEV) for long-haul applications has shown significant potential in reducing road freight CO2 emissions until the possible maturity of future long-distance battery-electric mobility. Fuel cell heavy-duty (HD) propulsion presents some specific characteristics, advantages and operating constraints, along with the notable possibility of gains in powertrain efficiency and usability through improved system design and intelligent onboard energy and thermal management. This paper provides an overview of the FCEV powertrain topology suited for long-haul HD applications, their operating limitations, cooling requirements, waste heat recovery techniques, state-of-the-art in powertrain control, energy and thermal management strategies and over-the-air route data based predictive powertrain management including V2X connectivity. A case study simulation analysis of an HD 40-tonne FCEV truck is also presented, focusing on the comparison of powertrain losses and energy expenditures in different subsystems while running on VECTO Regional delivery and Longhaul cycles. The importance of hydrogen fuel production pathways, onboard storage approaches, refuelling and safety standards, and fleet management is also discussed. Through a comprehensive review of the H2 fuel cell powertrain technology, intelligent energy management, thermal management requirements and strategies, and challenges in hydrogen production, storage and refuelling, this article aims at helping stakeholders in the promotion and integration of H2 FCEV technology towards road freight decarbonisation.
Keywords
decarbonisation, energy losses, energy management, FCEV topology, fleet management, fuel cell electric vehicle, fuel cell waste heat recovery, HD FCEV energy audit, heavy-duty transport, hydrogen mobility, hydrogen production, hydrogen refuelling, hydrogen safety standards, long-haul, powertrain control, thermal management, V2X
Suggested Citation
Pardhi S, Chakraborty S, Tran DD, El Baghdadi M, Wilkins S, Hegazy O. A Review of Fuel Cell Powertrains for Long-Haul Heavy-Duty Vehicles: Technology, Hydrogen, Energy and Thermal Management Solutions. (2023). LAPSE:2023.7135
Author Affiliations
Pardhi S: ETEC Department & MOBI-EPOWERS Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussel, Belgium; Flanders Make, Gaston Geenslaan 8, 3001 Heverlee, Belgium [ORCID]
Chakraborty S: ETEC Department & MOBI-EPOWERS Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussel, Belgium; Flanders Make, Gaston Geenslaan 8, 3001 Heverlee, Belgium [ORCID]
Tran DD: ETEC Department & MOBI-EPOWERS Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussel, Belgium; Flanders Make, Gaston Geenslaan 8, 3001 Heverlee, Belgium [ORCID]
El Baghdadi M: ETEC Department & MOBI-EPOWERS Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussel, Belgium; Flanders Make, Gaston Geenslaan 8, 3001 Heverlee, Belgium [ORCID]
Wilkins S: Nederlandse Organisatie voor Toegepast-Natuurwetenschappelijk Onderzoek TNO, Automotive Campus 30, 5708 JZ Helmond, The Netherlands [ORCID]
Hegazy O: ETEC Department & MOBI-EPOWERS Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussel, Belgium; Flanders Make, Gaston Geenslaan 8, 3001 Heverlee, Belgium [ORCID]
Journal Name
Energies
Volume
15
Issue
24
First Page
9557
Year
2022
Publication Date
2022-12-16
Published Version
ISSN
1996-1073
Version Comments
Original Submission
Other Meta
PII: en15249557, Publication Type: Review
Record Map
Published Article

LAPSE:2023.7135
This Record
External Link

doi:10.3390/en15249557
Publisher Version
Download
Files
[Download 1v1.pdf] (3.8 MB)
Feb 24, 2023
Main Article
License
CC BY 4.0
Meta
Record Statistics
Record Views
50
Version History
[v1] (Original Submission)
Feb 24, 2023
 
Verified by curator on
Feb 24, 2023
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2023.7135
 
Original Submitter
Auto Uploader for LAPSE
Links to Related Works
Directly Related to This Work
Publisher Version