LAPSE:2023.6088
Published Article
LAPSE:2023.6088
Simulation of Diffusion Processes in Chemical and Thermal Processing of Machine Parts
February 23, 2023
To solve a number of technological issues, it is advisable to use mathematical modeling, which will allow us to obtain the dependences of the influence of the technological parameters of chemical and thermal treatment processes on forming the depth of the diffusion layers of steels and alloys. The paper presents mathematical modeling of diffusion processes based on the existing chemical and thermal treatment of steel parts. Mathematical modeling is considered on the example of 38Cr2MoAl steel after gas nitriding. The gas nitriding technology was carried out at different temperatures for a duration of 20, 50, and 80 h in the SSHAM-12.12/7 electric furnace. When modeling the diffusion processes of surface hardening of parts in general, providing a specifically given distribution of nitrogen concentration over the diffusion layer’s depth from the product’s surface was solved. The model of the diffusion stage is used under the following assumptions: The diffusion coefficient of the saturating element primarily depends on temperature changes; the metal surface is instantly saturated to equilibrium concentrations with the saturating atmosphere; the surface layer and the entire product are heated unevenly, that is, the product temperature is a function of time and coordinates. Having satisfied the limit, initial, and boundary conditions, the temperature distribution equations over the diffusion layer’s depth were obtained. The final determination of the temperature was solved by an iterative method. Mathematical modeling allowed us to get functional dependencies for calculating the temperature distribution over the depth of the layer and studying the influence of various factors on the body’s temperature state of the body.
Keywords
diffusion layer, hardening, mathematical modeling, nitriding, Steel, surface hardness
Suggested Citation
Kostyk K, Hatala M, Kostyk V, Ivanov V, Pavlenko I, Duplakova D. Simulation of Diffusion Processes in Chemical and Thermal Processing of Machine Parts. (2023). LAPSE:2023.6088
Author Affiliations
Kostyk K: Department of Foundry, Educational and Scientific Institute of Mechanical Engineering and Transport, National Technical University Kharkiv Polytechnic Institute, Kyrpychova 2, 61002 Kharkiv, Ukraine [ORCID]
Hatala M: Department of Automobile and Manufacturing Technologies, Faculty of Manufacturing Technologies with a Seat in Presov, Technical University of Kosice, Bayerova 1, 080 01 Presov, Slovakia [ORCID]
Kostyk V: Department of Computerized Mechatronic Systems, Tools and Technologies, Faculty of Machine Building, Donbas State Engineering Academy, Akademichna 72, 84313 Kramatorsk, Ukraine [ORCID]
Ivanov V: Department of Manufacturing Engineering, Machines and Tools, Faculty of Technical Systems and Energy Efficient Technologies, Sumy State University, Rymskogo-Korsakova St. 2, 40007 Sumy, Ukraine [ORCID]
Pavlenko I: Department of Computational Mechanics named after V. Martsynkovskyy, Faculty of Technical Systems and Energy Efficient Technologies, Sumy State University, Rymskogo-Korsakova St. 2, 40007 Sumy, Ukraine [ORCID]
Duplakova D: Department of Automobile and Manufacturing Technologies, Faculty of Manufacturing Technologies with a Seat in Presov, Technical University of Kosice, Bayerova 1, 080 01 Presov, Slovakia [ORCID]
Journal Name
Processes
Volume
9
Issue
4
First Page
698
Year
2021
Publication Date
2021-04-15
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr9040698, Publication Type: Journal Article
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LAPSE:2023.6088
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doi:10.3390/pr9040698
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