LAPSE:2023.6069v1
Published Article

LAPSE:2023.6069v1
Real-World Failure Prevention Framework for Manufacturing Facilities Using Text Data
February 23, 2023
Abstract
In recent years, manufacturing companies have been continuously engaging in research for the full implementation of smart factories, with many studies on methods to prevent facility failures that directly affect the productivity of the manufacturing sites. However, most studies have only analyzed sensor signals rather than text manually typed by operators. In addition, existing studies have not proposed an actual application system considering the manufacturing site environment but only presented a model that predicts the status or failure of the facility. Therefore, in this paper, we propose a real-world failure prevention framework that alerts the operator by providing a list of possible failure categories based on a failure pattern database before the operator starts work. The failure pattern database is constructed by analyzing and categorizing manually entered text to provide more detailed information. The performance of the proposed framework was evaluated utilizing actual manufacturing data based on scenarios that can occur in a real-world manufacturing site. The performance evaluation experiments demonstrated that the proposed framework could prevent facility failures and enhance the productivity and efficiency of the shop floor.
In recent years, manufacturing companies have been continuously engaging in research for the full implementation of smart factories, with many studies on methods to prevent facility failures that directly affect the productivity of the manufacturing sites. However, most studies have only analyzed sensor signals rather than text manually typed by operators. In addition, existing studies have not proposed an actual application system considering the manufacturing site environment but only presented a model that predicts the status or failure of the facility. Therefore, in this paper, we propose a real-world failure prevention framework that alerts the operator by providing a list of possible failure categories based on a failure pattern database before the operator starts work. The failure pattern database is constructed by analyzing and categorizing manually entered text to provide more detailed information. The performance of the proposed framework was evaluated utilizing actual manufacturing data based on scenarios that can occur in a real-world manufacturing site. The performance evaluation experiments demonstrated that the proposed framework could prevent facility failures and enhance the productivity and efficiency of the shop floor.
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Keywords
deep learning, facility failure, pattern mining, pre-failure alert, smart manufacturing, text data analysis
Subject
Suggested Citation
Park J, Choi E, Choi Y. Real-World Failure Prevention Framework for Manufacturing Facilities Using Text Data. (2023). LAPSE:2023.6069v1
Author Affiliations
Park J: Department of Industrial Engineering and Institute for Industrial Systems Innovation, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 08826, Korea; AIM Inc., Gangnamdae-ro, Gangnam-gu, Seoul 06241, Korea [ORCID]
Choi E: AIM Inc., Gangnamdae-ro, Gangnam-gu, Seoul 06241, Korea
Choi Y: AIM Inc., Gangnamdae-ro, Gangnam-gu, Seoul 06241, Korea; Department of Data Science, Seoul Women’s University, Hwarang-ro, Nowon-gu, Seoul 01797, Korea [ORCID]
Choi E: AIM Inc., Gangnamdae-ro, Gangnam-gu, Seoul 06241, Korea
Choi Y: AIM Inc., Gangnamdae-ro, Gangnam-gu, Seoul 06241, Korea; Department of Data Science, Seoul Women’s University, Hwarang-ro, Nowon-gu, Seoul 01797, Korea [ORCID]
Journal Name
Processes
Volume
9
Issue
4
First Page
676
Year
2021
Publication Date
2021-04-13
ISSN
2227-9717
Version Comments
Original Submission
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PII: pr9040676, Publication Type: Journal Article
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LAPSE:2023.6069v1
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https://doi.org/10.3390/pr9040676
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[v1] (Original Submission)
Feb 23, 2023
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Feb 23, 2023
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