Abstract
Non-traditional machining (NTM) has gained significant attention in the last decade due to its ability to machine conventionally hard-to-machine materials. However, NTMs suffer from several disadvantages such as higher initial cost, lower material removal rate, more power consumption, etc. NTMs involve several process parameters, the appropriate tweaking of which is necessary to obtain economical and suitable results. However, the costly and time-consuming nature of the NTMs makes it a tedious and expensive task to manually investigate the appropriate process parameters. The NTM process parameters and responses are often not linearly related and thus, conventional statistical tools might not be enough to derive functional knowledge. Thus, in this paper, three popular machine learning (ML) methods (viz. linear regression, random forest regression and AdaBoost regression) are employed to develop predictive models for NTM processes. By considering two high-fidelity datasets from the literature on electro-discharge machining and wire electro-discharge machining, case studies are shown in the paper for the effectiveness of the ML methods. Linear regression is observed to be insufficient in accurately mapping the complex relationship between the process parameters and responses. Both random forest regression and AdaBoost regression are found to be suitable for predictive modelling of NTMs. However, AdaBoost regression is recommended as it is found to be insensitive to the number of regressors and thus is more readily deployable.