LAPSE:2023.36879
Published Article
LAPSE:2023.36879
Atomization of Borosilicate Glass Melts for the Fabrication of Hollow Glass Microspheres
Tobias Helling, Florian Reischl, Andreas Rosin, Thorsten Gerdes, Walter Krenkel
November 30, 2023
Direct atomization of a free-flowing glass melt was carried out using a high-speed flame with the aim of producing tiny, self-expanding glass melt droplets to form hollow glass microspheres. Atomization experiments were carried out using a specially adapted free-fall atomizer in combination with a high-power gas burner to achieve sufficient temperatures to atomize the melt droplets and to directly expand them into hollow glass spheres. In addition, numerical simulations were carried out to investigate non-measurable parameters such as hot gas velocities and temperatures in the flame region by the finite volume-based software Star CCM+® (v. 2022.1.1), using the Reynolds-Averaged Navier−Stokes (RANS) turbulence and the segregated flow model. To calculate the combustion process, the laminar flamelet method was used. The experiments and simulations indicated that a maximum gas velocity of about 170 m/s was achieved at the point of atomization in the flame. The particle size distribution of the atomized glass droplets, either solid or hollow, ranged from 2 µm to 4 mm. Mean particle sizes in the range of 370 µm to 650 µm were highly dependent on process parameters such as gas velocity. They were in good agreement with theoretically calculated median diameters. The formation of hollow glass microspheres with the proposed concept could be demonstrated. However, only a small fraction of hollow glass spheres was found to be formed. These hollow spheres had diameters up to 50 µm and, as expected, a thin wall thickness.
Keywords
CFD simulation, free-fall atomizer, glass melt atomization, hollow glass microspheres, low melting glass
Suggested Citation
Helling T, Reischl F, Rosin A, Gerdes T, Krenkel W. Atomization of Borosilicate Glass Melts for the Fabrication of Hollow Glass Microspheres. (2023). LAPSE:2023.36879
Author Affiliations
Helling T: Technology Application Center Spiegelau, Deggendorf Institute of Technology, D-94518 Spiegelau, Germany
Reischl F: Technology Application Center Spiegelau, Deggendorf Institute of Technology, D-94518 Spiegelau, Germany
Rosin A: Keylab Glass Technology, University of Bayreuth, D-95447 Bayreuth, Germany [ORCID]
Gerdes T: Technology Application Center Spiegelau, Deggendorf Institute of Technology, D-94518 Spiegelau, Germany; Keylab Glass Technology, University of Bayreuth, D-95447 Bayreuth, Germany [ORCID]
Krenkel W: Keylab Glass Technology, University of Bayreuth, D-95447 Bayreuth, Germany
Journal Name
Processes
Volume
11
Issue
9
First Page
2559
Year
2023
Publication Date
2023-08-26
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11092559, Publication Type: Journal Article
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LAPSE:2023.36879
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doi:10.3390/pr11092559
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Nov 30, 2023
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CC BY 4.0
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Nov 30, 2023
 
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Calvin Tsay
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