LAPSE:2023.36752
Published Article
LAPSE:2023.36752
Research on the Stability of the Spacer Fluid Interface in Dual-Layer Pipe Dual-Gradient Drilling
Guorong Wang, Xiaolei Li, Lin Zhong, Zhiyu Lv
September 21, 2023
Dual-layer pipe dual-gradient drilling technology is an emerging technology for solving the problem of the narrow safety density window in deepwater drilling. The unstable spacer fluid interface in this technology directly affects the dual-gradient pressure system in the annulus, causing changes in the drilling mud performance and affecting the control of bottom hole pressure and rock removal with drilling mud. Therefore, the key to the stable operation of dual-layer pipe dual-gradient drilling technology is to maintain the stability of the spacer fluid interface. Based on this, a seawater-spacer fluid-drilling mud annular flow model was established in this study, with a bottom hole pressure control step of 0.2 MPa, and the spacer fluid height after a single control was used as the evaluation index to study the influence of annular flow velocity, the spacer fluid properties, and the drill string rotation speed on the stability of the spacer fluid interface. The results show that in the determined conditions of the seawater and drilling mud system, the annular fluid flow rate and the physical parameters of the spacer fluid are the main factors affecting the stability of the spacer fluid interface. When the annular fluid flow rate increased within the range of 0.04~0.2 m/s, the liquidity index of the spacer fluid increased between 0.5 and 0.9, the consistency coefficient increased in the range of 0.6 to 1.4 Pa⋅sn, and the stability of the spacer fluid interface decreased. However, the stability of the spacer fluid interface increased with the increase in its density in the range of 1100~1500 kg/m3. The results obtained in this study can provide a reference for selecting the operating parameters to ensure the stable operation of dual-gradient pressure systems.
Keywords
dual-layer pipe dual-gradient drilling, pressure system, spacer fluid interface, stability
Suggested Citation
Wang G, Li X, Zhong L, Lv Z. Research on the Stability of the Spacer Fluid Interface in Dual-Layer Pipe Dual-Gradient Drilling. (2023). LAPSE:2023.36752
Author Affiliations
Wang G: College of Mechanical Engineering, Southwest Petroleum University, Chengdu 610500, China; National Key Laboratory of Oil and Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu 610500, China
Li X: College of Mechanical Engineering, Southwest Petroleum University, Chengdu 610500, China
Zhong L: College of Mechanical Engineering, Southwest Petroleum University, Chengdu 610500, China
Lv Z: College of Mechanical Engineering, Southwest Petroleum University, Chengdu 610500, China
Journal Name
Processes
Volume
11
Issue
8
First Page
2395
Year
2023
Publication Date
2023-08-09
Published Version
ISSN
2227-9717
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Original Submission
Other Meta
PII: pr11082395, Publication Type: Journal Article
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LAPSE:2023.36752
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doi:10.3390/pr11082395
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Sep 21, 2023
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Sep 21, 2023
 
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Calvin Tsay
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