LAPSE:2023.36735
Published Article
LAPSE:2023.36735
Industrial Data-Driven Processing Framework Combining Process Knowledge for Improved Decision Making—Part 1: Framework Development
Émilie Thibault, Jeffrey Dean Kelly, Francis Lebreux Desilets, Moncef Chioua, Bruno Poulin, Paul Stuart
September 21, 2023
Data management systems are increasingly used in industrial processes. However, data collected as part of industrial process operations, such as sensor or measurement instruments data, contain various sources of errors that can hamper process analysis and decision making. The authors propose an operating-regime-based data processing framework for industrial process decision making. The framework was designed to increase the quality and take advantage of available process data use to make informed offline strategic business operation decisions, i.e., environmental, cost and energy analysis, optimization, fault detection, debottlenecking, etc. The approach was synthesized from best practices derived from the available framework and improved upon its predecessor by putting forward the combination of process expertise and data-driven approaches. This systematic and structured approach includes the following stages: (1) scope of the analysis, (2) signal processing, (3) steady-state operating periods detection, (4) data reconciliation and (5) operating regime detection and identification. The proposed framework is applied to the brownstock washing department of a dissolving pulp mill. Over a 5-month period, the process was found to be in steady-state 32% of the time. Twenty (20) distinct operating regimes were identified. Further processing with the help of data reconciliation techniques, principal component analysis and k-means clustering showed that the main drivers explaining the operating regimes are the pulp level in tanks, its density, and the shower wash water flow rate. Additionally, it was concluded that the top four persistently problematic sensors across the steady-state spans that would need to be verified are three flow meters (06FIC137, 06FIC152, and 06FIC433), and one consistency sensor (06NIC423). This information was relayed to process experts contacts at the plant for further investigation.
Keywords
data processing, data reconciliation, framework, industrial data, operating regime, steady-state detection
Suggested Citation
Thibault É, Kelly JD, Lebreux Desilets F, Chioua M, Poulin B, Stuart P. Industrial Data-Driven Processing Framework Combining Process Knowledge for Improved Decision Making—Part 1: Framework Development. (2023). LAPSE:2023.36735
Author Affiliations
Thibault É: Chemical Engineering, Polytechnique Montreal, 2500 Chemin de Polytechnique, Montreal, QC H3T 1J4, Canada [ORCID]
Kelly JD: Industrial Algorithms Ltd., 15 St. Andrews Road, Toronto, ON M1P 4C3, Canada [ORCID]
Lebreux Desilets F: Chemical Engineering, Polytechnique Montreal, 2500 Chemin de Polytechnique, Montreal, QC H3T 1J4, Canada
Chioua M: Chemical Engineering, Polytechnique Montreal, 2500 Chemin de Polytechnique, Montreal, QC H3T 1J4, Canada [ORCID]
Poulin B: CanmetENERGY, 1615 Bd Lionel-Boulet, Varennes, QC J3X 1P7, Canada
Stuart P: Chemical Engineering, Polytechnique Montreal, 2500 Chemin de Polytechnique, Montreal, QC H3T 1J4, Canada
Journal Name
Processes
Volume
11
Issue
8
First Page
2376
Year
2023
Publication Date
2023-08-07
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11082376, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2023.36735
This Record
External Link

doi:10.3390/pr11082376
Publisher Version
Download
Files
[Download 1v1.pdf] (4.8 MB)
Sep 21, 2023
Main Article
License
CC BY 4.0
Meta
Record Statistics
Record Views
102
Version History
[v1] (Original Submission)
Sep 21, 2023
 
Verified by curator on
Sep 21, 2023
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2023.36735
 
Original Submitter
Calvin Tsay
Links to Related Works
Directly Related to This Work
Publisher Version