LAPSE:2023.36607
Published Article
LAPSE:2023.36607
Exergy and Energy Analysis of the Shell-and-Tube Heat Exchanger for a Poultry Litter Co-Combustion Process
September 20, 2023
Increasing production of poultry litter, and its associated problems, stimulates the need for generating useful energy in an environmentally friendly and efficient energy system, such as the use of shell-and-tube heat exchangers (STHE) in a fluidized-bed combustion (FBC) system. A holistic approach which involves the integration of the First Law of Thermodynamics (FLT) and Second Law of Thermodynamics (SLT) is required for conducting effective assessment of an energy system. In this study, the STHE designed by the CAESECT research group, which was integrated into the lab-scale FBC, was investigated to determine the maximum available work performed by the system and account for the exergy loss due to irreversibility. The effects of varying operating parameters and configuration of the space heaters connected to the STHE for space heating purposes were investigated in order to improve the thermal efficiency of the poultry litter-to-energy conversion process. Exergy and energy analysis performed on the STHE using flue gas and water media showed higher efficiency (75−92%) obtained via energy analysis, but much lower efficiency (12−25%) was obtained when the ambient conditions were factored into the exergy analysis, thus indicating huge exergy loss to the surroundings. From the obtained experimental data coupled with the simulation on parallel arrangement of air heaters, it was observed that exergy loss increased with increasing flue gas flow rate from 46.8−57.6 kg/h and with increasing ambient temperature from 8.8 °C to 25 °C. To lower the cost of STHE during final design, a larger temperature difference between the hot and cold flue gas is needed throughout the exchanger, which further increases the exergetic loss while maintaining an energy balance. In addition, this study also found the optimal conditions to reduce exergy loss and improve energy efficiency of the designed STHE. This study shows the possibility to evaluate energy systems using integration of exergy and energy analysis.
Keywords
co-combustion process, exergetic efficiency, Exergy, flue gas, irreversibility, overall heat transfer coefficient, shell-and-tube heat exchanger
Suggested Citation
Alamu SO, Lee SW, Qian X. Exergy and Energy Analysis of the Shell-and-Tube Heat Exchanger for a Poultry Litter Co-Combustion Process. (2023). LAPSE:2023.36607
Author Affiliations
Alamu SO: Industrial and Systems Engineering Department, Morgan State University, 1700 E. Cold Spring Lane, Baltimore, MD 21251, USA; Center for Advanced Energy Systems and Environmental Control Technologies (CAESECT), Morgan State University, Baltimore, MD 21251, [ORCID]
Lee SW: Industrial and Systems Engineering Department, Morgan State University, 1700 E. Cold Spring Lane, Baltimore, MD 21251, USA; Center for Advanced Energy Systems and Environmental Control Technologies (CAESECT), Morgan State University, Baltimore, MD 21251,
Qian X: Center for Advanced Energy Systems and Environmental Control Technologies (CAESECT), Morgan State University, Baltimore, MD 21251, USA; Great Lakes Bioenergy Research Center, University of Wisconsin—Madison, Madison, WI 53726, USA [ORCID]
Journal Name
Processes
Volume
11
Issue
8
First Page
2249
Year
2023
Publication Date
2023-07-26
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11082249, Publication Type: Journal Article
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LAPSE:2023.36607
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doi:10.3390/pr11082249
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Sep 20, 2023
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Sep 20, 2023
 
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Calvin Tsay
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