LAPSE:2023.36366
Published Article
LAPSE:2023.36366
A Method for Predicting Surface Finish of Polylactic Acid Parts Printed Using Fused Deposition Modeling
Meifa Huang, Shangkun Jin, Zhemin Tang, Yuanqing Chen, Yuchu Qin
July 13, 2023
Accurately predicting the surface finish of fused deposition modeling (FDM) parts is an important task for the engineering application of FDM technology. So far, many prediction models have been proposed by establishing a mapping relationship between printing parameters and surface roughness. Each model can work well in its specific context; however, existing prediction models cannot meet the requirements of multi-factor and multi-category prediction of surface finish and cope with imbalanced data. Aiming at these issues, a prediction method based on a combination of the adaptive particle swarm optimization and K-nearest neighbor (APSO-KNN) algorithms is proposed in this paper. Seven input variables, including nozzle diameter, layer thickness, number of perimeters, flow rate, print speed, nozzle temperature, and build orientation, are considered. The printing values of each specimen are determined using an L27 Taguchi experimental design. A total of 27 specimens are printed and experimental data for the 27 specimens are used for model training and validation. The results indicate that the proposed method can achieve a minimum classification error of 0.01 after two iterations, with a maximum accuracy of 99.0%, and high model training efficiency. It can meet the requirements of predicting surface finish for FDM parts with multiple factors and categories and can handle imbalanced data. In addition, the high accuracy demonstrates the potential of this method for predicting surface finish, and its application in actual industrial manufacturing.
Keywords
adaptive particle swarm optimization algorithm, fused deposition modeling, K-nearest neighbor algorithm, multi-category prediction, surface finish
Suggested Citation
Huang M, Jin S, Tang Z, Chen Y, Qin Y. A Method for Predicting Surface Finish of Polylactic Acid Parts Printed Using Fused Deposition Modeling. (2023). LAPSE:2023.36366
Author Affiliations
Huang M: Guangxi Key Laboratory of Manufacturing System and Advanced Manufacturing Technology, School of Mechanical and Electrical Engineering, Guilin University of Electronic Technology, Guilin 541004, China
Jin S: Guangxi Key Laboratory of Manufacturing System and Advanced Manufacturing Technology, School of Mechanical and Electrical Engineering, Guilin University of Electronic Technology, Guilin 541004, China
Tang Z: Guangxi Key Laboratory of Manufacturing System and Advanced Manufacturing Technology, School of Mechanical and Electrical Engineering, Guilin University of Electronic Technology, Guilin 541004, China
Chen Y: Guangxi Key Laboratory of Manufacturing System and Advanced Manufacturing Technology, School of Mechanical and Electrical Engineering, Guilin University of Electronic Technology, Guilin 541004, China
Qin Y: Guangxi Key Laboratory of Manufacturing System and Advanced Manufacturing Technology, School of Mechanical and Electrical Engineering, Guilin University of Electronic Technology, Guilin 541004, China [ORCID]
Journal Name
Processes
Volume
11
Issue
6
First Page
1820
Year
2023
Publication Date
2023-06-15
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11061820, Publication Type: Journal Article
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LAPSE:2023.36366
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doi:10.3390/pr11061820
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Jul 13, 2023
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CC BY 4.0
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Jul 13, 2023
 
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Calvin Tsay
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