LAPSE:2023.36317
Published Article
LAPSE:2023.36317
Research on Assembly Method of Threaded Fasteners Based on Visual and Force Information
Yibang Zhou, Xiaoyong Wang, Lanzhu Zhang
July 7, 2023
Threaded fastening operations are widely used in assembly and are typically time-consuming and costly. In low-volume, high-value manufacturing, fastening operations are carried out manually by skilled workers. The existing approaches are found to be less flexible and robust for performing assembly in a less structured industrial environment. This paper introduces a novel algorithm for detecting the position and orientation of threaded holes and a new method for tightening bolts. First, the elliptic arc fitting method and the three-point method are used to estimate the initial position and orientation of the threaded hole, and the force impact caused by switching from the free space to the constrained space during bolt tightening is solved. Second, by monitoring the deformation of passive compliance, the position information is introduced into the control process to better control the radial force between the bolt and the threaded hole in the tightening process. The constant force controller and orientation compliance controller are designed according to the adaptive control theory. A series of experiments are carried out. The results show that the proposed method can estimate the initial position and orientation of an M24 bolt with an average position error of 0.36 mm, 0.43 mm and 0.46 mm and an orientation error of 0.65°, 0.46° and 0.59°, and it can tighten the bolt with a success rate of 98.5%.
Keywords
compliant control, force sensor, position and orientation estimation, threaded fasteners assembly, vision
Suggested Citation
Zhou Y, Wang X, Zhang L. Research on Assembly Method of Threaded Fasteners Based on Visual and Force Information. (2023). LAPSE:2023.36317
Author Affiliations
Zhou Y: School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, China [ORCID]
Wang X: School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, China
Zhang L: School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, China
Journal Name
Processes
Volume
11
Issue
6
First Page
1770
Year
2023
Publication Date
2023-06-10
Published Version
ISSN
2227-9717
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Original Submission
Other Meta
PII: pr11061770, Publication Type: Journal Article
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LAPSE:2023.36317
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doi:10.3390/pr11061770
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Jul 7, 2023
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CC BY 4.0
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[v1] (Original Submission)
Jul 7, 2023
 
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Calvin Tsay
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