LAPSE:2023.36228
Published Article
LAPSE:2023.36228
Fabrication of Micro-Dimple Arrays by EMM and RUREMM on Cylindrical Surface
Wenjun Tong, Tao Lv, Jianlei Wu, Wei Zhang, Xuefeng Xu, Minghuan Wang
July 7, 2023
To achieve high precision, stability, and good surface quality when producing micro-dimple arrays on cylindrical surfaces, we propose a new processing method known as radial ultrasonic rolling electrochemical micromachining (RUREMM) in this study. This method is based on the electrochemical micromachining (EMM) and ultrasonic machining principle. The relevant simulation model was created, and ANSYS researched the flow field characteristics of the electrolyte between the array electrodes and the workpiece. Micro-dimple arrays were created on a SS304 cylindrical surface with the consideration of the effects of the machining parameters, including ultrasonic amplitude and applied pulse voltage. Compared with the EMM, the average width of the micro-dimples is reduced by 24.5%, the aspect ratio of the dimple is increased by 108.0%, and the surface roughness of micro-dimples is decreased by 59.7%. In addition, the localization and the surface quality of micro-dimples by RUREMM can be improved when using appropriate machining parameters.
Keywords
electrochemical micromachining, localization, micro-dimple arrays, radial ultrasonic rolling electrochemical micromachining (RUREMM), rolling velocity, ultrasonic amplitude
Subject
Suggested Citation
Tong W, Lv T, Wu J, Zhang W, Xu X, Wang M. Fabrication of Micro-Dimple Arrays by EMM and RUREMM on Cylindrical Surface. (2023). LAPSE:2023.36228
Author Affiliations
Tong W: Department of Mechanical Engineering, Ningbo Polytechnic, 288, Lushan Road, Ningbo 315800, China [ORCID]
Lv T: Department of Mechanical Engineering, Ningbo Polytechnic, 288, Lushan Road, Ningbo 315800, China
Wu J: Department of Mechanical Engineering, Ningbo Polytechnic, 288, Lushan Road, Ningbo 315800, China
Zhang W: Department of Mechanical Engineering, Ningbo Polytechnic, 288, Lushan Road, Ningbo 315800, China
Xu X: Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education, Zhejiang University of Technology, Hangzhou 310014, China
Wang M: Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education, Zhejiang University of Technology, Hangzhou 310014, China [ORCID]
Journal Name
Processes
Volume
11
Issue
6
First Page
1682
Year
2023
Publication Date
2023-06-01
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11061682, Publication Type: Journal Article
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LAPSE:2023.36228
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doi:10.3390/pr11061682
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Jul 7, 2023
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CC BY 4.0
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Jul 7, 2023
 
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Original Submitter
Calvin Tsay
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