LAPSE:2023.33057
Published Article
LAPSE:2023.33057
Integrating a Heat Sink into Concentrated Wound Coils to Improve the Current Density of an Axial Flux, Direct Liquid Cooled Electrical Machine with Segmented Stator
April 20, 2023
This paper proposes a new construction with a heat sink integrated into the concentrated wound coils of an axial flux, direct liquid cooled electrical machine. A preliminary assessment of the effectiveness of the heat sink and its position is made using computational fluid dynamics. Lumped-parameter thermal models are also developed, thus allowing accurate comparison of the thermal profile of the two constructions. Following experimental calibration of the model and thermal validation, the temperature profile of the new construction is compared to that from a traditional concentrated wound coil. The model is then used to estimate the effect of the new construction on the current density of the stator windings. The paper demonstrates that for an axial flux motor run at a typical operating point of 300 Nm and 1500 rpm, the maximum temperature is reduced by 87 K. The current density can be increased by 140% before the limiting maximum coil temperature is achieved.
Keywords
cooling, electric machines, thermal modeling
Subject
Suggested Citation
Camilleri R, McCulloch MD. Integrating a Heat Sink into Concentrated Wound Coils to Improve the Current Density of an Axial Flux, Direct Liquid Cooled Electrical Machine with Segmented Stator. (2023). LAPSE:2023.33057
Author Affiliations
Camilleri R: Institute of Aerospace Technologies, University of Malta, MSD2080 Msida, Malta [ORCID]
McCulloch MD: Department of Engineering Science, University of Oxford, Oxford OX13PJ, UK [ORCID]
Journal Name
Energies
Volume
14
Issue
12
First Page
3619
Year
2021
Publication Date
2021-06-17
Published Version
ISSN
1996-1073
Version Comments
Original Submission
Other Meta
PII: en14123619, Publication Type: Journal Article
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LAPSE:2023.33057
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doi:10.3390/en14123619
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Apr 20, 2023
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CC BY 4.0
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Apr 20, 2023
 
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