LAPSE:2023.28674
Published Article
LAPSE:2023.28674
Process Monitoring in Heavy Duty Drilling Rigs—Data Acquisition System and Cycle Identification Algorithms
April 12, 2023
The monitoring of drilling processes is a well-known topic in the mining industry. It is widely used for rock mass characterization, bit wear monitoring and drilling process assessment. However on-board monitoring systems used for this purpose are installed only on a limited number of machines, and breakdowns are possible. There is a need for a data acquisition system that can be used on different drilling rigs and for an automatic data analysis procedure. In this paper, we focused on the automatic detection of drilling cycles, presenting a simple yet reliable system to be universally installed on drilling rigs. The proposed solution covers hardware and software. It is based on the measurement of electric current and acoustic signals. The signal processing methods include threshold-based segmentation, a short-time envelope spectrum and a spectrum for the representation of results. The results of the research have been verified on a real drilling rig within the testing site of its manufacturer by comparing the results with the data of the on-board monitoring system installed on the machine. Novel aspects of our approach include the detection of the pre-boring stage, which has an intermediate amplitude that masks the real drilling cycles, and the use of the percussion instantaneous frequency, which is estimated by acoustic recordings.
Keywords
drilling rig, electric current acquisition, envelope spectrum, operational cycles, process monitoring, sound measurement, threshold-based segmentation
Suggested Citation
Wodecki J, Góralczyk M, Krot P, Ziętek B, Szrek J, Worsa-Kozak M, Zimroz R, Śliwiński P, Czajkowski A. Process Monitoring in Heavy Duty Drilling Rigs—Data Acquisition System and Cycle Identification Algorithms. (2023). LAPSE:2023.28674
Author Affiliations
Wodecki J: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland [ORCID]
Góralczyk M: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland [ORCID]
Krot P: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland [ORCID]
Ziętek B: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland [ORCID]
Szrek J: Faculty of Mechanical Engineering, Wroclaw University of Science and Technology, Łukasiewicza 5/7, 50-370 Wrocław, Poland [ORCID]
Worsa-Kozak M: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland [ORCID]
Zimroz R: Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wrocław, Poland [ORCID]
Śliwiński P: KGHM Polska Miedź S.A., M. Skłodowskiej-Curie 48, 59-301 Lubin, Poland
Czajkowski A: Mine Master Spółka z o.o., Wilków, ul. Dworcowa 27, 59-500 Złotoryja, Poland
Journal Name
Energies
Volume
13
Issue
24
Article Number
E6748
Year
2020
Publication Date
2020-12-21
Published Version
ISSN
1996-1073
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PII: en13246748, Publication Type: Journal Article
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LAPSE:2023.28674
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doi:10.3390/en13246748
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Apr 12, 2023
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