LAPSE:2023.28117
Published Article
LAPSE:2023.28117
A Tool Condition Monitoring System Based on Low-Cost Sensors and an IoT Platform for Rapid Deployment
Johanna Marie Failing, José V. Abellán-Nebot, Sergio Benavent Nácher, Pedro Rosado Castellano, Fernando Romero Subirón
April 11, 2023
Tool condition monitoring (TCM) systems are key technologies for ensuring machining efficiency. Despite the large number of TCM solutions, these systems have not been implemented in industry, especially in small- and medium-sized enterprises (SMEs), mainly because of the need for invasive sensors, time-consuming deployment solutions and a lack of straightforward, scalable solutions from the laboratory. The implementation of TCM solutions for the new era of the Industry 4.0 is encouraging practitioners to look for systems based on IoT (Internet of Things) platforms with plug and play capabilities, minimum interruption time during setup and minimal experimental tests. In this paper, we propose a TCM system based on low-cost and non-invasive sensors that are plug and play devices, an IoT platform for fast deployment and a mobile app for receiving operator feedback. The system is based on a sensing node by Arduino Uno Wi-Fi that acts as an edge-computing node to extract a similarity index for tool wear classification; a machine learning node based on a BeagleBone Black board that builds the machine learning model using a Python script; and an IoT platform to provide the communication infrastructure and register all data for future analytics. Experimental results on a CNC lathe show that a logistic regression model applied on the machine learning node can provide a low-cost and straightforward solution with an accuracy of 88% in tool wear classification. The complete solution has a cost of EUR 170 and only a few hours are required for deployment. Practitioners in SMEs can find the proposed approach interesting since fast results can be obtained and more complex analysis could be easily incorporated while production continues using the operator’s feedback from the mobile app.
Keywords
industrial internet of things, IoT platform, logistic regression, Modelling, tool condition monitoring
Suggested Citation
Failing JM, Abellán-Nebot JV, Benavent Nácher S, Rosado Castellano P, Romero Subirón F. A Tool Condition Monitoring System Based on Low-Cost Sensors and an IoT Platform for Rapid Deployment. (2023). LAPSE:2023.28117
Author Affiliations
Failing JM: Department of Industrial Systems Engineering and Design, Universitat Jaume I, Av. Vicent Sos Baynat, 12071 Castellón de la Plana, Spain
Abellán-Nebot JV: Department of Industrial Systems Engineering and Design, Universitat Jaume I, Av. Vicent Sos Baynat, 12071 Castellón de la Plana, Spain [ORCID]
Benavent Nácher S: Department of Industrial Systems Engineering and Design, Universitat Jaume I, Av. Vicent Sos Baynat, 12071 Castellón de la Plana, Spain [ORCID]
Rosado Castellano P: Department of Industrial Systems Engineering and Design, Universitat Jaume I, Av. Vicent Sos Baynat, 12071 Castellón de la Plana, Spain
Romero Subirón F: Department of Industrial Systems Engineering and Design, Universitat Jaume I, Av. Vicent Sos Baynat, 12071 Castellón de la Plana, Spain
Journal Name
Processes
Volume
11
Issue
3
First Page
668
Year
2023
Publication Date
2023-02-22
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11030668, Publication Type: Journal Article
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LAPSE:2023.28117
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doi:10.3390/pr11030668
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Apr 11, 2023
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