LAPSE:2023.27047
Published Article

LAPSE:2023.27047
Numerical Simulation and Experimental Investigation of Temperature and Residual Stress Distributions in a Circular Patch Welded Structure
April 3, 2023
Abstract
In this study, we performed a numerical simulation and experimental measurements on a steel circular patch welded structure to investigate the temperature and residual stress field distributions caused by the application of buried-arc welding technology. The temperature histories during the welding and subsequent cooling process were recorded for two locations, with the thermocouples mounted inside the plate close to the weld bead. On the upper surface of the welded model, the temperature-time changes during the cooling process were monitored using an infrared camera. The numerically calculated temperature values correlated well with the experimentally measured ones, while the maximum deviation of the measured and calculated temperatures was within 9%. Based on the numerical result analysis regarding circumferential and radial stresses after the completion of the welding process, it is concluded that both stresses are primarily tensile within the circular disk. Outside the disk, the circumferential stresses turn from tensile to compressive, while on the other hand the radial stresses disappear towards the ends of the plate.
In this study, we performed a numerical simulation and experimental measurements on a steel circular patch welded structure to investigate the temperature and residual stress field distributions caused by the application of buried-arc welding technology. The temperature histories during the welding and subsequent cooling process were recorded for two locations, with the thermocouples mounted inside the plate close to the weld bead. On the upper surface of the welded model, the temperature-time changes during the cooling process were monitored using an infrared camera. The numerically calculated temperature values correlated well with the experimentally measured ones, while the maximum deviation of the measured and calculated temperatures was within 9%. Based on the numerical result analysis regarding circumferential and radial stresses after the completion of the welding process, it is concluded that both stresses are primarily tensile within the circular disk. Outside the disk, the circumferential stresses turn from tensile to compressive, while on the other hand the radial stresses disappear towards the ends of the plate.
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Keywords
buried-arc welding, infrared camera, MAG welding, patch weld, repair welding, thermocouples, welding residual stresses
Subject
Suggested Citation
Perić M, Nižetić S, Tonković Z, Garašić I, Horvat I, Boras I. Numerical Simulation and Experimental Investigation of Temperature and Residual Stress Distributions in a Circular Patch Welded Structure. (2023). LAPSE:2023.27047
Author Affiliations
Perić M: Bestprojekt d.o.o., Bureau of Energetic and Mechanical Engineering Ltd., Petrovaradinska 7, 10000 Zagreb, Croatia [ORCID]
Nižetić S: LTEF Laboratory for Thermodynamics and Energy Efficiency, Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, Ruđera Boškovića 32, 21000 Split, Croatia
Tonković Z: Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lučića 5, 10000 Zagreb, Croatia
Garašić I: Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lučića 5, 10000 Zagreb, Croatia [ORCID]
Horvat I: Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lučića 5, 10000 Zagreb, Croatia [ORCID]
Boras I: Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lučića 5, 10000 Zagreb, Croatia
Nižetić S: LTEF Laboratory for Thermodynamics and Energy Efficiency, Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, Ruđera Boškovića 32, 21000 Split, Croatia
Tonković Z: Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lučića 5, 10000 Zagreb, Croatia
Garašić I: Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lučića 5, 10000 Zagreb, Croatia [ORCID]
Horvat I: Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lučića 5, 10000 Zagreb, Croatia [ORCID]
Boras I: Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lučića 5, 10000 Zagreb, Croatia
Journal Name
Energies
Volume
13
Issue
20
Article Number
E5423
Year
2020
Publication Date
2020-10-17
ISSN
1996-1073
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Original Submission
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PII: en13205423, Publication Type: Journal Article
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LAPSE:2023.27047
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https://doi.org/10.3390/en13205423
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Apr 3, 2023
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