LAPSE:2023.24670
Published Article

LAPSE:2023.24670
Influence of the Application of a Sound Field on the Flow State Reduction of Newman Fine Iron Ore
March 28, 2023
Abstract
To improve the fluidization of the fluidized bed in ironmaking, the particle loss and bonding during the fluidized bed are largely removed by changing the properties of the particle surface or by adding an external field. Currently, the vibration, magnetic, sound, and electric fields have been commonly applied to provide external energy to the fluidization bed systems. In this work, experiments are conducted for Newman ore particles under the application of an external sound field at a reduction temperature of 1023 K, linear velocity of 0.6 m/s, duration of 60 min, pressure of 0.2 MPa, and typical mineral powder particle size of 80−100 mesh, with H2 used as the reducing gas. The power and frequency of the ultrasonic field are varied, and the effects of sound field are evaluated by the comparative analysis of the effects of the sound field with different powers of sound fields and application times on the metallization rate and binder ratio of the samples. The acoustic pressure and frequency were varied to determine the critical speed and influence on the bed and to study the interactions of the iron ore powder particles in the sound field and the bonding mechanism of the particles. The results of this paper reproduce the actual particle fluidization process and analysis of the interactions of the particles in the sound field well. The influence of the external sound field on the gas-solid flow was studied from the perspective of macroscopic motion and force analysis.
To improve the fluidization of the fluidized bed in ironmaking, the particle loss and bonding during the fluidized bed are largely removed by changing the properties of the particle surface or by adding an external field. Currently, the vibration, magnetic, sound, and electric fields have been commonly applied to provide external energy to the fluidization bed systems. In this work, experiments are conducted for Newman ore particles under the application of an external sound field at a reduction temperature of 1023 K, linear velocity of 0.6 m/s, duration of 60 min, pressure of 0.2 MPa, and typical mineral powder particle size of 80−100 mesh, with H2 used as the reducing gas. The power and frequency of the ultrasonic field are varied, and the effects of sound field are evaluated by the comparative analysis of the effects of the sound field with different powers of sound fields and application times on the metallization rate and binder ratio of the samples. The acoustic pressure and frequency were varied to determine the critical speed and influence on the bed and to study the interactions of the iron ore powder particles in the sound field and the bonding mechanism of the particles. The results of this paper reproduce the actual particle fluidization process and analysis of the interactions of the particles in the sound field well. The influence of the external sound field on the gas-solid flow was studied from the perspective of macroscopic motion and force analysis.
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Keywords
agglomeration, bond loss, bonding mechanism, fluidization, sound field
Subject
Suggested Citation
Xu Q, Gu Z, Wan Z, Wu B, Xie Q. Influence of the Application of a Sound Field on the Flow State Reduction of Newman Fine Iron Ore. (2023). LAPSE:2023.24670
Author Affiliations
Xu Q: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Gu Z: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Wan Z: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Wu B: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Xie Q: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Gu Z: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Wan Z: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Wu B: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Xie Q: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, China
Journal Name
Processes
Volume
9
Issue
4
First Page
725
Year
2021
Publication Date
2021-04-20
ISSN
2227-9717
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Original Submission
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PII: pr9040725, Publication Type: Journal Article
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LAPSE:2023.24670
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https://doi.org/10.3390/pr9040725
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Mar 28, 2023
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