Abstract
A thermoelectric generator (TEG) is a clean electricity generator from a heat source, usually waste heat. However, it is not as widely utilized as other electricity generators due to low conversion efficiency from heat to electricity. One approach is a system-level net power optimization for a TEG system composed of TEGs, heat sink, and fans. In this paper, we propose airflow reuse after cooling preceding TEGs to maximize system net power. For the accurate system net power, we model the TEG system, air, and heat source with proper dimension and material characteristics, and simulate with a computational fluid dynamics program. Next, the TEG power generation and the fan power consumption are calculated in consideration of the Seebeck coefficient and internal electrical resistance varying with hot and cold side temperatures. Finally, we find the optimal number of TEGs and fan speed generating the most efficient system net power in various TEG systems. The results show that the system with a side fan with a specific number of TEGs provides a system net power up to 58.6% higher than when with a top fan. The most efficient system net power with the side fan increases up to four TEGs generating 1.907 W at 13,000 RPM.