Abstract
hHoneycomb, a self-reconfigurable cleaning robot, is designed based on tiling theory, to overcome the significant challenges experienced by the fixed morphology cleaning robot. It consists of four regular hexagonal units and the units are connected by a planar revolute joint which helps in reconfiguration. This platform attains six distinct configurations (bar, bee, arch, wave, worm, and pistol) and these configurations have circular arcs and irregular concave and convex boundary that would help in accessing various obstacles in the cleaning space. This work addresses the mechanical design, system-level modeling, reconfiguration of the platform via hinged joint mechanism, mobility of the platform, polyhex based tiling set, and power consumption during reconfiguration. The strength of the mechanical structure is studied based on the structural analysis of the system using finite element method. Based on the natural frequency and deformation pattern, the proposed design is validated and proven to overcome structural failure and system resonance. The kinematics formulation of the platform during locomotion and dynamics of each block during reconfiguration are derived. The robotic system is modeled in Simscape multibody toolbox of Matlab and the mobility of the platform is studied using the numerical simulation. Based on the real-time current consumption of each joint during reconfiguration, the energy efficient configuration and tiling set are addressed.