Abstract
A comprehensive test system for proton exchange membrane fuel cells (PEMFCs) is designed and developed for monitoring and controlling the inlet and outlet parameters and safety issues of fuel cells. The data acquisition and output instruction rely on the connection between PLC (programmable logic controller) and OPC (object linking and embedding for process control). Based on Siemens S7-200 series PLC and PID (proportion integration differentiation) technology, the margin of error in relative humidity of inlet air is controlled at less than 0.7%. Furthermore, a hydrogen recycling system and an alarm module are introduced, considering the hydrogen or nitrogen solenoid valve power failure, cooling fan power failure, temperature anomaly, and hydrogen leakage. This developed test system is evaluated by the experimental investigation of PEMFC performance. The results show that the test system has very good test and control performances. At a cell temperature of 40 °C, enhanced performance in the polarization tests is depicted at a high humidification temperature of 60 °C.