LAPSE:2023.12739v1
Published Article

LAPSE:2023.12739v1
The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles
February 28, 2023
Abstract
The article presents a method of controlling the size of droplets generated by a system that sprays a high-viscosity liquid containing particles of a solid body, i.e., a catalyst. The work is a continuation of previous research concerning the spraying of liquids with a catalyst, which improves the efficiency of the process. As a result of the conducted CFD calculations, it was found that to bring the catalyst to the system, a droplet with a diameter of at least 30 µm should be generated. The tests were carried out on a laboratory scale on a model isopropanol-water system. A polymer containing Raney nickel particles was added to the suspension. The analysis of the obtained data confirmed the possibility of generating droplets with the desired diameters in order for the liquid carrying the catalyst to not evaporate before it is delivered to the combustion chamber. The designed and constructed test system allows the diameters of the generated droplets to be controlled by changing the settings of the spraying nozzle. Moreover, it enables the parameters of the process, and the spraying itself, to be controlled. In further work, tests on a real 0.5 MW facility are planned. Due to the use of a catalyst, a greater degree of fuel burnout can be obtained, and the dynamics of the combustion process can be improved. Additionally, the parameters of the emitted exhaust gases and ash composition can also be enhanced.
The article presents a method of controlling the size of droplets generated by a system that sprays a high-viscosity liquid containing particles of a solid body, i.e., a catalyst. The work is a continuation of previous research concerning the spraying of liquids with a catalyst, which improves the efficiency of the process. As a result of the conducted CFD calculations, it was found that to bring the catalyst to the system, a droplet with a diameter of at least 30 µm should be generated. The tests were carried out on a laboratory scale on a model isopropanol-water system. A polymer containing Raney nickel particles was added to the suspension. The analysis of the obtained data confirmed the possibility of generating droplets with the desired diameters in order for the liquid carrying the catalyst to not evaporate before it is delivered to the combustion chamber. The designed and constructed test system allows the diameters of the generated droplets to be controlled by changing the settings of the spraying nozzle. Moreover, it enables the parameters of the process, and the spraying itself, to be controlled. In further work, tests on a real 0.5 MW facility are planned. Due to the use of a catalyst, a greater degree of fuel burnout can be obtained, and the dynamics of the combustion process can be improved. Additionally, the parameters of the emitted exhaust gases and ash composition can also be enhanced.
Record ID
Keywords
catalyst, combustion, control, dust duct, optimal droplet diameter
Subject
Suggested Citation
Bielecki Z, Ochowiak M, Włodarczak S, Krupińska A, Matuszak M, Jagiełło K, Dziuba J, Szajna E, Choiński D, Odziomek M, Sosnowski TR. The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles. (2023). LAPSE:2023.12739v1
Author Affiliations
Bielecki Z: Kuncar S.A., Pszczyńska 167C, 43-175 Wyry, Poland; Department of Automatic Control and Robotics, Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, Poland
Ochowiak M: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland
Włodarczak S: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland [ORCID]
Krupińska A: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland [ORCID]
Matuszak M: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland
Jagiełło K: Thermal Processes Department, Institute of Power Engineering, Mory 8, 01-330 Warsaw, Poland [ORCID]
Dziuba J: Department of Power Engineering and Turbomachinery, Silesian University of Technology, 44-100 Gliwice, Poland
Szajna E: KMB Catalyst sp z o.o., ul. Pszczyńska 167C, 43-175 Wyry, Poland [ORCID]
Choiński D: Department of Automatic Control and Robotics, Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, Poland [ORCID]
Odziomek M: Faculty of Chemical and Process Engineering, Warsaw University of Technology, Waryńskiego 1, 00-645 Warsaw, Poland [ORCID]
Sosnowski TR: Faculty of Chemical and Process Engineering, Warsaw University of Technology, Waryńskiego 1, 00-645 Warsaw, Poland
Ochowiak M: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland
Włodarczak S: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland [ORCID]
Krupińska A: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland [ORCID]
Matuszak M: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland
Jagiełło K: Thermal Processes Department, Institute of Power Engineering, Mory 8, 01-330 Warsaw, Poland [ORCID]
Dziuba J: Department of Power Engineering and Turbomachinery, Silesian University of Technology, 44-100 Gliwice, Poland
Szajna E: KMB Catalyst sp z o.o., ul. Pszczyńska 167C, 43-175 Wyry, Poland [ORCID]
Choiński D: Department of Automatic Control and Robotics, Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, Poland [ORCID]
Odziomek M: Faculty of Chemical and Process Engineering, Warsaw University of Technology, Waryńskiego 1, 00-645 Warsaw, Poland [ORCID]
Sosnowski TR: Faculty of Chemical and Process Engineering, Warsaw University of Technology, Waryńskiego 1, 00-645 Warsaw, Poland
Journal Name
Energies
Volume
15
Issue
11
First Page
3937
Year
2022
Publication Date
2022-05-26
ISSN
1996-1073
Version Comments
Original Submission
Other Meta
PII: en15113937, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2023.12739v1
This Record
External Link

https://doi.org/10.3390/en15113937
Publisher Version
Download
Meta
Record Statistics
Record Views
363
Version History
[v1] (Original Submission)
Feb 28, 2023
Verified by curator on
Feb 28, 2023
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2023.12739v1
Record Owner
Auto Uploader for LAPSE
Links to Related Works
(0.07 seconds)
[0.07 s]
