LAPSE:2023.0895
Published Article
LAPSE:2023.0895
Valorization of Bayer Red Mud in a Circular Economy Process: Valuable Metals Recovery and Further Brick Manufacture
Carlos Leiva, Fátima Arroyo-Torralvo, Yolanda Luna-Galiano, Rosario Villegas, Luis Francisco Vilches, Constantino Fernández Pereira
February 21, 2023
In this work, the recovery of valuable metals from Bayer red mud using hydrometallurgical techniques and the subsequent use of the solid remaining after leaching as the principal component of the fired bricks were analyzed. Water, sulfuric acid, and sodium hydroxide were used as leaching agents. Different L/S ratios and contact times were also tested. According to technical, economic, and environmental considerations, the optimal conditions to recover valuable elements from red mud were 2 M H2SO4, in contact for 24 h, with an L/S ratio = 5. Under these conditions, high leaching yields of valuable elements such as La (47.6%) or V (11%) were achieved. After the leaching process, the remaining solid was mixed with clay and water to produce bricks. Two doses of red mud (50 and 80% w) and two different sintering temperatures (900 and 1100 °C) were tested. When the proportion of treated RM in the mix was increased, the compressive strength of the bricks was reduced, but it was increased as the sintering temperature was increased. The environmental safety of the bricks manufactured (leaching of heavy metals and radionuclides) was also studied, and it was found that it was more favorable when red mud was treated instead of fresh red mud being used.
Keywords
circular economy, fired brick, heavy metals, hydrometallurgy, natural radionuclides, red mud
Suggested Citation
Leiva C, Arroyo-Torralvo F, Luna-Galiano Y, Villegas R, Vilches LF, Fernández Pereira C. Valorization of Bayer Red Mud in a Circular Economy Process: Valuable Metals Recovery and Further Brick Manufacture. (2023). LAPSE:2023.0895
Author Affiliations
Leiva C: Departamento de Ingeniería Química y Ambiental, Escuela Técnica Superior de Ingeniería, Universidad de Sevilla, Camino de los Descubrimientos s/n, 41092 Sevilla, Spain [ORCID]
Arroyo-Torralvo F: Departamento de Ingeniería Química y Ambiental, Escuela Técnica Superior de Ingeniería, Universidad de Sevilla, Camino de los Descubrimientos s/n, 41092 Sevilla, Spain [ORCID]
Luna-Galiano Y: Departamento de Ingeniería Química y Ambiental, Escuela Técnica Superior de Ingeniería, Universidad de Sevilla, Camino de los Descubrimientos s/n, 41092 Sevilla, Spain
Villegas R: Departamento de Ingeniería Química y Ambiental, Escuela Técnica Superior de Ingeniería, Universidad de Sevilla, Camino de los Descubrimientos s/n, 41092 Sevilla, Spain
Vilches LF: Departamento de Ingeniería Química y Ambiental, Escuela Técnica Superior de Ingeniería, Universidad de Sevilla, Camino de los Descubrimientos s/n, 41092 Sevilla, Spain
Fernández Pereira C: Departamento de Ingeniería Química y Ambiental, Escuela Técnica Superior de Ingeniería, Universidad de Sevilla, Camino de los Descubrimientos s/n, 41092 Sevilla, Spain
Journal Name
Processes
Volume
10
Issue
11
First Page
2367
Year
2022
Publication Date
2022-11-11
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr10112367, Publication Type: Journal Article
Record Map
Published Article

LAPSE:2023.0895
This Record
External Link

doi:10.3390/pr10112367
Publisher Version
Download
Files
[Download 1v1.pdf] (2.9 MB)
Feb 21, 2023
Main Article
License
CC BY 4.0
Meta
Record Statistics
Record Views
57
Version History
[v1] (Original Submission)
Feb 21, 2023
 
Verified by curator on
Feb 21, 2023
This Version Number
v1
Citations
Most Recent
This Version
URL Here
https://psecommunity.org/LAPSE:2023.0895
 
Original Submitter
Auto Uploader for LAPSE
Links to Related Works
Directly Related to This Work
Publisher Version