LAPSE:2023.0859
Published Article

LAPSE:2023.0859
Pilot Scale Roller Milling of Chickpeas into a De-Hulled Coarse Meal and Fine Flour
February 21, 2023
Abstract
Chickpeas and other high protein plants are becoming increasingly popular. Traditionally, attrition or hammer mills are used for milling chickpeas. However, the use of roller mills on chickpeas has not been extensively researched. This study compared pilot-scale milling trials involving whole Kabuli compared to split and de-hulled Desi chickpeas. A flow sheet was designed and optimized for meal production with minimal co-product flour produced. Milling yields, particle size, and proximate analysis data were recorded. The optimum flow sheet consisted of 4 break passages, 2 smooth roll passages, and 4 purifiers. Results showed whole Kabuli chickpeas had a higher meal yield, at 63.8%, than split Desi seeds, at 54.1%; with both percentages proportional to the weight of milled seed. The remaining 36.2% or 45.9% consisted of co-product flour, feed streams and process losses. Both meals had an average particle size between 600 and 850 microns and both flours had a bimodal particle size distribution with peaks at 53 and 90−150 microns. The use of purifiers facilitated better separation of hull and resulted in lower crude fiber levels in the Kabuli meal. Proximate analysis trends were similar for both chickpea meals with higher protein (~2% more), crude fiber (~1% more) and ash (0.1−0.3% more) in the meal compared to the co-product flour. The co-product flour had substantially higher total starch (~15% more) than the meal. The results of this research can be used to modify wheat mills to process chickpeas.
Chickpeas and other high protein plants are becoming increasingly popular. Traditionally, attrition or hammer mills are used for milling chickpeas. However, the use of roller mills on chickpeas has not been extensively researched. This study compared pilot-scale milling trials involving whole Kabuli compared to split and de-hulled Desi chickpeas. A flow sheet was designed and optimized for meal production with minimal co-product flour produced. Milling yields, particle size, and proximate analysis data were recorded. The optimum flow sheet consisted of 4 break passages, 2 smooth roll passages, and 4 purifiers. Results showed whole Kabuli chickpeas had a higher meal yield, at 63.8%, than split Desi seeds, at 54.1%; with both percentages proportional to the weight of milled seed. The remaining 36.2% or 45.9% consisted of co-product flour, feed streams and process losses. Both meals had an average particle size between 600 and 850 microns and both flours had a bimodal particle size distribution with peaks at 53 and 90−150 microns. The use of purifiers facilitated better separation of hull and resulted in lower crude fiber levels in the Kabuli meal. Proximate analysis trends were similar for both chickpea meals with higher protein (~2% more), crude fiber (~1% more) and ash (0.1−0.3% more) in the meal compared to the co-product flour. The co-product flour had substantially higher total starch (~15% more) than the meal. The results of this research can be used to modify wheat mills to process chickpeas.
Record ID
Keywords
chickpea, de-hull, kabuli, milling, roller mill
Suggested Citation
Martin R, Siliveru K, Watt J, Blodgett P, Alavi S. Pilot Scale Roller Milling of Chickpeas into a De-Hulled Coarse Meal and Fine Flour. (2023). LAPSE:2023.0859
Author Affiliations
Martin R: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA
Siliveru K: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA [ORCID]
Watt J: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA
Blodgett P: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA
Alavi S: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA [ORCID]
Siliveru K: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA [ORCID]
Watt J: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA
Blodgett P: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA
Alavi S: Department of Grain Science & Industry, Kansas State University, Manhattan, KS 66506, USA [ORCID]
Journal Name
Processes
Volume
10
Issue
11
First Page
2328
Year
2022
Publication Date
2022-11-09
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr10112328, Publication Type: Journal Article
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LAPSE:2023.0859
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https://doi.org/10.3390/pr10112328
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Feb 21, 2023
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