LAPSE:2020.1181
Published Article
LAPSE:2020.1181
A Novel Geometric Error Compensation Method for Gantry-Moving CNC Machine Regarding Dominant Errors
Hong Lu, Qian Cheng, Xinbao Zhang, Qi Liu, Yu Qiao, Yongquan Zhang
December 17, 2020
Gantry-type computer numerical control (CNC) machines are widely used in the manufacturing industry. A novel structure with moveable gantry is proposed to improve the traditional gantry-type machine structure’s disadvantage of taking up too much space. Geometric errors have direct impacts on the actual position of the tool, which significantly reduces the accuracy of machines. Errors of different components are always coupled and have uncertain effects on the total geometric error. Thus, it is essential to find an effective way to identify the dominant errors and do targeted compensation. First, a novel identification method using value leaded global sensitivity analysis (VLGSA) is proposed to find the dominant errors. In VLGSA, weighting factors which show the influence of the error range are used to modify the multi-body system (MBS) error model. Results show that the dominant errors in three directions respectively contribute 80%, 86% and 85% of the total error in their directions. Then, errors identified by VLGSA are modeled by least-square linear fitting and B-spline interpolation methods, respectively, according to the feature of error data. Finally, the models are applied in a new real-time compensation system developed on the Beckhoff TwinCAT servo system. Experimental results from the gantry-type CNC engraving and milling machine show the proposed method can help figure out the most dominant errors and reduce around 90% of the total error.
Keywords
compensation method, gantry-type CNC machine, geometric error, multi-body system, VLGSA
Suggested Citation
Lu H, Cheng Q, Zhang X, Liu Q, Qiao Y, Zhang Y. A Novel Geometric Error Compensation Method for Gantry-Moving CNC Machine Regarding Dominant Errors. (2020). LAPSE:2020.1181
Author Affiliations
Lu H: School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, China [ORCID]
Cheng Q: School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, China
Zhang X: School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
Liu Q: School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, China
Qiao Y: School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, China
Zhang Y: School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, China [ORCID]
Journal Name
Processes
Volume
8
Issue
8
Article Number
E906
Year
2020
Publication Date
2020-07-31
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr8080906, Publication Type: Journal Article
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LAPSE:2020.1181
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doi:10.3390/pr8080906
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Dec 17, 2020
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CC BY 4.0
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Dec 17, 2020
 
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Calvin Tsay
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