LAPSE:2020.0806
Published Article
LAPSE:2020.0806
Utilization of Steel-Making Dust in Drilling Fluids Formulations
Musaab I. Magzoub, Mohamed H. Ibrahim, Mustafa S. Nasser, Muftah H. El-Naas, Mahmood Amani
July 7, 2020
Steelmaking is an energy-intensive process that generates considerable amounts of by-products and wastes, which often pose major environmental and economic challenges to the steel-making industry. One of these by-products is steel dust that is produced during the separation of impurities in the smelting and refining of metals in steel-making furnaces. In this study, electric arc furnace (EAF) dust has been evaluated as a potential, low-cost additive to increase the viscosity and weight of drilling muds. Currently, the cost of drilling operations typically accounts for 50 to 80% of the exploration costs and about 30 to 80% of the subsequent field development costs. Utilization of steelmaking waste in drilling fluids formulations is aimed to produce new and optimized water-based drilling formulations, which is expected to reduce the amount of bentonite and other viscosifier additives used in the drilling formulations. The results showed that in a typical water-based drilling fluid of 8.6 ppg (1030.51 kg/m3), the amount of standard drilling grade bentonite could be reduced by 30 wt.% with the addition of the proposed new additive to complete the required mud weight. The mixture proved to be stable with no phase separation.
Keywords
bentonite, recycling, solid waste management, steelmaking, sustainable materials
Subject
Suggested Citation
Magzoub MI, Ibrahim MH, Nasser MS, El-Naas MH, Amani M. Utilization of Steel-Making Dust in Drilling Fluids Formulations. (2020). LAPSE:2020.0806
Author Affiliations
Magzoub MI: Gas Processing Center, College of Engineering, Qatar University, P.O. Box 2713 Doha, Qatar; Well Construction Technology Center, University of Oklahoma, Norman, OK 73069, USA [ORCID]
Ibrahim MH: Gas Processing Center, College of Engineering, Qatar University, P.O. Box 2713 Doha, Qatar
Nasser MS: Gas Processing Center, College of Engineering, Qatar University, P.O. Box 2713 Doha, Qatar
El-Naas MH: Gas Processing Center, College of Engineering, Qatar University, P.O. Box 2713 Doha, Qatar [ORCID]
Amani M: Petroleum Engineering, Texas A&M University at Qatar, P.O. Box 23874 Doha, Qatar
Journal Name
Processes
Volume
8
Issue
5
Article Number
E538
Year
2020
Publication Date
2020-05-03
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr8050538, Publication Type: Journal Article
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LAPSE:2020.0806
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doi:10.3390/pr8050538
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Jul 7, 2020
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CC BY 4.0
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Jul 7, 2020
 
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Jul 7, 2020
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https://psecommunity.org/LAPSE:2020.0806
 
Original Submitter
Calvin Tsay
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