LAPSE:2020.0366
Published Article
LAPSE:2020.0366
Numerical Study of Binary Trickle Flow of Liquid Iron and Molten Slag in Coke Bed by Smoothed Particle Hydrodynamics
Shungo Natsui, Kazui Tonya, Hiroshi Nogami, Tatsuya Kikuchi, Ryosuke O. Suzuki, Ko-ichiro Ohno, Sohei Sukenaga, Tatsuya Kon, Shingo Ishihara, Shigeru Ueda
April 14, 2020
In the bottom region of blast furnaces during the ironmaking process, the liquid iron and molten slag drip into the coke bed by the action of gravity. In this study, a practical multi-interfacial smoothed particle hydrodynamics (SPH) simulation is carried out to track the complex liquid transient dripping behavior involving two immiscible phases in the coke bed. Numerical simulations were performed for different conditions corresponding to different values of wettability force between molten slag and cokes. The predicted dripping velocity changes and interfacial shape were investigated. The relaxation of the surface force of liquid iron plays a significant role in the dripping rate; i.e., the molten slag on the cokes acts as a lubricant against liquid iron flow. If the attractive force between the coke and slag is smaller than the gravitational force, the slag then drops together with the liquid iron. When the attractive force between the coke and slag becomes dominant, the iron-slag interface will be preferentially detached. These results indicate that transient interface morphology is formed by the balance between the momentum of the melt and the force acting on each interface.
Keywords
coke bed, ironmaking blast furnace, liquid iron, molten slag, SPH, trickle flow
Suggested Citation
Natsui S, Tonya K, Nogami H, Kikuchi T, Suzuki RO, Ohno KI, Sukenaga S, Kon T, Ishihara S, Ueda S. Numerical Study of Binary Trickle Flow of Liquid Iron and Molten Slag in Coke Bed by Smoothed Particle Hydrodynamics. (2020). LAPSE:2020.0366
Author Affiliations
Natsui S: Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, Katahira 2-1-1, Aoba-ku, Sendai, Miyagi 980-8577, Japan [ORCID]
Tonya K: Faculty of Engineering, Hokkaido University, N13-W8, Kita-ku, Sapporo, Hokkaido 060-8628, Japan
Nogami H: Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, Katahira 2-1-1, Aoba-ku, Sendai, Miyagi 980-8577, Japan
Kikuchi T: Faculty of Engineering, Hokkaido University, N13-W8, Kita-ku, Sapporo, Hokkaido 060-8628, Japan [ORCID]
Suzuki RO: Faculty of Engineering, Hokkaido University, N13-W8, Kita-ku, Sapporo, Hokkaido 060-8628, Japan [ORCID]
Ohno KI: Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Motooka 744, Nishi-ku, Fukuoka 819-0395, Japan
Sukenaga S: Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, Katahira 2-1-1, Aoba-ku, Sendai, Miyagi 980-8577, Japan
Kon T: Magnetic Powder Metallurgy Research Center, National Institute of Advanced Industrial Science and Technology, 2266-98 Anagahora, Shimo-Shidami, Moriyama-ku, Nagoya, Aichi 463-8560, Japan
Ishihara S: Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, Katahira 2-1-1, Aoba-ku, Sendai, Miyagi 980-8577, Japan
Ueda S: Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, Katahira 2-1-1, Aoba-ku, Sendai, Miyagi 980-8577, Japan
Journal Name
Processes
Volume
8
Issue
2
Article Number
E221
Year
2020
Publication Date
2020-02-14
Published Version
ISSN
2227-9717
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PII: pr8020221, Publication Type: Journal Article
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LAPSE:2020.0366
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doi:10.3390/pr8020221
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Apr 14, 2020
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Calvin Tsay
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