LAPSE:2025.0522v1
Published Article

LAPSE:2025.0522v1
Plant-wide Modelling of a Biorefinery: Microalgae for the Valorization of Digestate in Biomethane plants
June 27, 2025
Abstract
Microalgae cultivation on liquid digestate from the anaerobic co-digestion of agricultural feedstocks is an interesting option for digestate nutrient removal and resource recovery coupled to value-added biomass production. In this paper, a first-principle plant-wide modelling of the process is described. Two well-established models for anaerobic digestion (IWA ADM1) and algae-based bioremediation processes (ALBA) were considered and modified with necessary equations and extensions to develop a coherent interface between the state variables of the two models. The resulting system is composed by highly non-linear and non-smooth DAEs. Open-loop scenario analysis for different upstream co-digester design and operating conditions was carried out to assess the impacts on the downstream microalgae outputs. It highlighted the importance of a proper biorefinery design and yet a noteworthy robustness of the system performance. The exploitation of the model can facilitate: a more realistic assessment of the processs technical-economic feasibility and the design/validation of classical and advanced feedback control strategies.
Microalgae cultivation on liquid digestate from the anaerobic co-digestion of agricultural feedstocks is an interesting option for digestate nutrient removal and resource recovery coupled to value-added biomass production. In this paper, a first-principle plant-wide modelling of the process is described. Two well-established models for anaerobic digestion (IWA ADM1) and algae-based bioremediation processes (ALBA) were considered and modified with necessary equations and extensions to develop a coherent interface between the state variables of the two models. The resulting system is composed by highly non-linear and non-smooth DAEs. Open-loop scenario analysis for different upstream co-digester design and operating conditions was carried out to assess the impacts on the downstream microalgae outputs. It highlighted the importance of a proper biorefinery design and yet a noteworthy robustness of the system performance. The exploitation of the model can facilitate: a more realistic assessment of the processs technical-economic feasibility and the design/validation of classical and advanced feedback control strategies.
Record ID
Keywords
Anaerobic co-digestion, Digestate valorisation, Microalgae bioremediation, Plant-wide modelling
Subject
Suggested Citation
Carecci D, Ficara E, Geraci I, Leva A, Ferretti G. Plant-wide Modelling of a Biorefinery: Microalgae for the Valorization of Digestate in Biomethane plants. Systems and Control Transactions 4:2303-2309 (2025) https://doi.org/10.69997/sct.120656
Author Affiliations
Carecci D: Politecnico di Milano, Department of Electronics, Information and Bioengineering (DEIB), Milan, MI, Italy
Ficara E: Politecnico di Milano, Department of Civil and Environmental Engineering (DICA), Milan, MI, Italy
Geraci I: A2A S.p.A., via Lamarmora 230, Brescia, BS, Italy
Leva A: Politecnico di Milano, Department of Electronics, Information and Bioengineering (DEIB), Milan, MI, Italy
Ferretti G: Politecnico di Milano, Department of Electronics, Information and Bioengineering (DEIB), Milan, MI, Italy
Ficara E: Politecnico di Milano, Department of Civil and Environmental Engineering (DICA), Milan, MI, Italy
Geraci I: A2A S.p.A., via Lamarmora 230, Brescia, BS, Italy
Leva A: Politecnico di Milano, Department of Electronics, Information and Bioengineering (DEIB), Milan, MI, Italy
Ferretti G: Politecnico di Milano, Department of Electronics, Information and Bioengineering (DEIB), Milan, MI, Italy
Journal Name
Systems and Control Transactions
Volume
4
First Page
2303
Last Page
2309
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 2303-2309-1165-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0522v1
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Jun 27, 2025
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References Cited
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