LAPSE:2023.1375
Published Article

LAPSE:2023.1375
Application Status and Development Trend of Continuous Casting Reduction Technology: A Review
February 21, 2023
Abstract
Continuous casting is a dominant steelmaking process due to its steady-state nature, enhanced yield of steel production, and low consumption of energy and manpower. However, the production of defect-free cast products is still a big challenge, as the internal defects, including macro-segregation of alloying elements, cracks, and pores, can be easily formed during the solidification process, which seriously deteriorates the microstructure and mechanical properties of the cast products. Therefore, this paper puts forward the common solutions to overcome these problematic issues. The reduction technology can effectively improve the center segregation of the billet, bloom, and slab. The history of the development of the reduction technology is summarized and classified according to the variations in research trend. Furthermore, the basic principles and parameters of reduction technology are described to implement them in the actual production process. This paper compares the similarities and differences between soft reduction (SR) and heavy reduction (HR) technologies with a particular focus on the theoretical research of HR technology and further elaborates the key parameter and equipment problems during implementation of HR. Moreover, this paper also considers the HR technology adopted by Baosteel as a case study, which helped to put forward some viewpoints for the future development of reduction technology.
Continuous casting is a dominant steelmaking process due to its steady-state nature, enhanced yield of steel production, and low consumption of energy and manpower. However, the production of defect-free cast products is still a big challenge, as the internal defects, including macro-segregation of alloying elements, cracks, and pores, can be easily formed during the solidification process, which seriously deteriorates the microstructure and mechanical properties of the cast products. Therefore, this paper puts forward the common solutions to overcome these problematic issues. The reduction technology can effectively improve the center segregation of the billet, bloom, and slab. The history of the development of the reduction technology is summarized and classified according to the variations in research trend. Furthermore, the basic principles and parameters of reduction technology are described to implement them in the actual production process. This paper compares the similarities and differences between soft reduction (SR) and heavy reduction (HR) technologies with a particular focus on the theoretical research of HR technology and further elaborates the key parameter and equipment problems during implementation of HR. Moreover, this paper also considers the HR technology adopted by Baosteel as a case study, which helped to put forward some viewpoints for the future development of reduction technology.
Record ID
Keywords
center segregation, continuous casting billet, heavy reduction technology (HR), soft reduction technology (SR)
Subject
Suggested Citation
Nian Y, Zhang L, Zhang C, Ali N, Chu J, Li J, Liu X. Application Status and Development Trend of Continuous Casting Reduction Technology: A Review. (2023). LAPSE:2023.1375
Author Affiliations
Nian Y: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Zhang L: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Zhang C: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Ali N: School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243002, China [ORCID]
Chu J: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Li J: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Liu X: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Zhang L: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Zhang C: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Ali N: School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243002, China [ORCID]
Chu J: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Li J: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Liu X: School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China
Journal Name
Processes
Volume
10
Issue
12
First Page
2669
Year
2022
Publication Date
2022-12-12
ISSN
2227-9717
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PII: pr10122669, Publication Type: Review
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LAPSE:2023.1375
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https://doi.org/10.3390/pr10122669
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Feb 21, 2023
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