LAPSE:2023.0998
Published Article

LAPSE:2023.0998
Study on Debinding and Sintering Processes for Ceramics Fabricated Using Digital Light Processing (DLP) 3D Printing
February 21, 2023
Abstract
Ceramics have excellent properties such as hardness and thermal and chemical stability. Therefore, researchers have studied the use of 3D printing to produce complex shapes in tools and structural applications. The debinding and sintering processes for ceramic composite materials manufactured using digital light processing (DLP) 3D printing technology were studied. The slurry used for DLP 3D printing requires debinding and sintering, as it contains ceramics and binders. Therefore, the debinding and sintering processes were measured by TG-DSC curves, and the changes in material characteristics were evaluated by setting the debinding holding time (4, 5, and 6 h) and sintering temperature (1100, 1200, and 1300 °C) as parameters. After debinding for 6 h, the density of the ceramic sintered at 1300 °C was 1.36 g/cm2; the linear shrinkage was 22.1%/21.6%/28.5% along the x, y, and z axes, respectively; and the bending strength was 8.58 MPa. As a result of this study, we developed an optimized process for the debinding and sintering of ceramics manufactured through the DLP 3D printing process.
Ceramics have excellent properties such as hardness and thermal and chemical stability. Therefore, researchers have studied the use of 3D printing to produce complex shapes in tools and structural applications. The debinding and sintering processes for ceramic composite materials manufactured using digital light processing (DLP) 3D printing technology were studied. The slurry used for DLP 3D printing requires debinding and sintering, as it contains ceramics and binders. Therefore, the debinding and sintering processes were measured by TG-DSC curves, and the changes in material characteristics were evaluated by setting the debinding holding time (4, 5, and 6 h) and sintering temperature (1100, 1200, and 1300 °C) as parameters. After debinding for 6 h, the density of the ceramic sintered at 1300 °C was 1.36 g/cm2; the linear shrinkage was 22.1%/21.6%/28.5% along the x, y, and z axes, respectively; and the bending strength was 8.58 MPa. As a result of this study, we developed an optimized process for the debinding and sintering of ceramics manufactured through the DLP 3D printing process.
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Keywords
3D printing, ceramic, debinding, digital light processing, sintering
Subject
Suggested Citation
Sim JH, Koo BK, Jung M, Kim DS. Study on Debinding and Sintering Processes for Ceramics Fabricated Using Digital Light Processing (DLP) 3D Printing. (2023). LAPSE:2023.0998
Author Affiliations
Sim JH: Department of Creative Convergence Engineering, Hanbat National University, Yuseong-ku, Daejeon 305-719, Republic of Korea
Koo BK: Department of Materials Science and Engineering, Hanbat National University, Yuseng-ku, Daejeon 305-719, Republic of Korea
Jung M: Research Institute of Printed Electronics & 3D Printing, Hanbat National University, Yuseng-ku, Daejeon 305-719, Republic of Korea
Kim DS: Department of Creative Convergence Engineering, Hanbat National University, Yuseong-ku, Daejeon 305-719, Republic of Korea
Koo BK: Department of Materials Science and Engineering, Hanbat National University, Yuseng-ku, Daejeon 305-719, Republic of Korea
Jung M: Research Institute of Printed Electronics & 3D Printing, Hanbat National University, Yuseng-ku, Daejeon 305-719, Republic of Korea
Kim DS: Department of Creative Convergence Engineering, Hanbat National University, Yuseong-ku, Daejeon 305-719, Republic of Korea
Journal Name
Processes
Volume
10
Issue
11
First Page
2467
Year
2022
Publication Date
2022-11-21
ISSN
2227-9717
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Original Submission
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PII: pr10112467, Publication Type: Journal Article
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LAPSE:2023.0998
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https://doi.org/10.3390/pr10112467
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