LAPSE:2024.0629
Published Article

LAPSE:2024.0629
Automatic Control of Nucleation and Crystal Growth Using Online Raman Analyzer
June 5, 2024
Abstract
The accurate determination of crystal formation during crystallization is crucial for obtaining crystal products with consistent quality and quantity. In this study, we aimed to identify the feasibility of using Raman spectroscopy to monitor the crystal growth stage in the crystallization process using cephalosporin intermediate 7-ACT as an example molecule. By observing the changes in the characteristic peak of the 7-ACT crystal (504 cm−1) and the characteristic peak of the solvent acetonitrile (914 cm−1), a correlation between the crystal growth stage and the change in the Raman intensity of the crystal solution was discovered. The determination of the optimal starting time for the crystal growth stage through a Raman analyzer significantly improves the consistency of crystal product quality. This led to a fivefold reduction in the variation in the weight and water content of the final 7-ACT crystal products compared to those obtained via manual control. In addition, our experiments also indicated that Raman monitoring could be more efficient at enabling the chemical synthesis reaction to be completed compared to manual control. Thus, our work demonstrates the potential of Raman spectroscopy in the real-time control of chemical synthesis reactions and crystallization processes.
The accurate determination of crystal formation during crystallization is crucial for obtaining crystal products with consistent quality and quantity. In this study, we aimed to identify the feasibility of using Raman spectroscopy to monitor the crystal growth stage in the crystallization process using cephalosporin intermediate 7-ACT as an example molecule. By observing the changes in the characteristic peak of the 7-ACT crystal (504 cm−1) and the characteristic peak of the solvent acetonitrile (914 cm−1), a correlation between the crystal growth stage and the change in the Raman intensity of the crystal solution was discovered. The determination of the optimal starting time for the crystal growth stage through a Raman analyzer significantly improves the consistency of crystal product quality. This led to a fivefold reduction in the variation in the weight and water content of the final 7-ACT crystal products compared to those obtained via manual control. In addition, our experiments also indicated that Raman monitoring could be more efficient at enabling the chemical synthesis reaction to be completed compared to manual control. Thus, our work demonstrates the potential of Raman spectroscopy in the real-time control of chemical synthesis reactions and crystallization processes.
Record ID
Keywords
cephalosporin synthesis, crystallization, online monitoring, Raman spectroscopy
Subject
Suggested Citation
Li A, Chang B, Li Z, Chen B, Ji K, Chen Y, Ou S, Zhang F, Wei J, Ruan Y. Automatic Control of Nucleation and Crystal Growth Using Online Raman Analyzer. (2024). LAPSE:2024.0629
Author Affiliations
Li A: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China
Chang B: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China; Engineering Comprehensive Training Center, Guilin University of Aerospace Technology, Guilin 541004, China
Li Z: Subphotonic (Shenzhen) Technologies Co., Ltd., Nanning 530000, China
Chen B: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China
Ji K: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China
Chen Y: Subphotonic (Shenzhen) Technologies Co., Ltd., Nanning 530000, China
Ou S: Guangxi Kelun Pharmaceutical Co., Ltd., Guilin 541004, China
Zhang F: Guangxi Kelun Pharmaceutical Co., Ltd., Guilin 541004, China
Wei J: Guangxi Kelun Pharmaceutical Co., Ltd., Guilin 541004, China
Ruan Y: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China
Chang B: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China; Engineering Comprehensive Training Center, Guilin University of Aerospace Technology, Guilin 541004, China
Li Z: Subphotonic (Shenzhen) Technologies Co., Ltd., Nanning 530000, China
Chen B: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China
Ji K: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China
Chen Y: Subphotonic (Shenzhen) Technologies Co., Ltd., Nanning 530000, China
Ou S: Guangxi Kelun Pharmaceutical Co., Ltd., Guilin 541004, China
Zhang F: Guangxi Kelun Pharmaceutical Co., Ltd., Guilin 541004, China
Wei J: Guangxi Kelun Pharmaceutical Co., Ltd., Guilin 541004, China
Ruan Y: School of Life & Environmental Sciences, Guilin University of Electronic Technology, Guilin 541004, China
Journal Name
Processes
Volume
12
Issue
4
First Page
774
Year
2024
Publication Date
2024-04-12
ISSN
2227-9717
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PII: pr12040774, Publication Type: Journal Article
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LAPSE:2024.0629
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https://doi.org/10.3390/pr12040774
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Jun 5, 2024
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