LAPSE:2024.0264
Published Article
LAPSE:2024.0264
Selection and Optimization Design of PDC Bits Based on FEM Analysis for Drilling Long Horizontal Sections of Shale Formations
Lulin Kong, Zhaowei Wang, Haige Wang, Mingyue Cui, Chong Liang, Xiangwen Kong, Ping Wang
February 19, 2024
Well structures with ultra-long sections have become one of the most applied technologies in the field of shale gas development. While there have been many technical challenges, enhancing the breaking efficiency and stability of polycrystalline diamond compact (PDC) bits has become an essential issue of focus. Since 2013, the well structure in the Duvernay area has been optimized multiple times, and the rate of penetration (ROP) of the entire wellbore has nearly doubled. However, there are significant differences in terms of the performances of different PDC bits, and there is still room for improvement to optimize these drill bits. For this reason, a confined compressive strength test was conducted to obtain the rock mechanical parameters from shale cores extracted from the long horizontal section. Using these data, a finite element model (FEM) was developed with a corresponding scale. A calibration of the elastic-plastic damage constitutive models was then performed using the FEM. The breaking mechanism of three different PDC bits was examined using a “PDC bit-bottom hole” interaction FEM model, facilitating guidance for bit selection and design optimization: (1) The type B PDC bit, which has four blades and 20 cutters, exhibited the highest mechanical specific energy (MSE) and the lowest vibration across three directional mechanical characteristics. This design is recommended for engineering applications. (2) Lower axial vibrations were produced when the CDE was used as the rear element when compared to those when using the BHE. However, an increase within an acceptable range was observed in the TOB and circumferential vibrations. Thus, for redesigning work on the type B bit, the assembly of the CDE is suggested. (3) A decrease in the MSE and vibration in three directional mechanical characteristics was observed when the depth of cut (DOC) was varied between 1.5 and 2.0 mm. A broadening in the range of lateral forces was noted when a DOC of 2.0 mm was used. Therefore, for the redesign of the type B bit, the assembly of CDEs as rear elements at a DOC of 1.5 mm is recommended. In conclusion, a new practical method for the selection and optimization of PDC bit design, based on rock mechanics and the FEM theory, is proposed.
Keywords
bit selection, Duvernay area, FEM modeling, long horizontal section, optimization design of PDC bits, shale gas
Suggested Citation
Kong L, Wang Z, Wang H, Cui M, Liang C, Kong X, Wang P. Selection and Optimization Design of PDC Bits Based on FEM Analysis for Drilling Long Horizontal Sections of Shale Formations. (2024). LAPSE:2024.0264
Author Affiliations
Kong L: Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China
Wang Z: Petroleum Engineering School, Southwest Petroleum University, Chengdu 610500, China
Wang H: CNPC Engineering Technology R&D Company Limited, Beijing 100083, China
Cui M: Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China
Liang C: Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China
Kong X: Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China [ORCID]
Wang P: Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China
Journal Name
Processes
Volume
11
Issue
9
First Page
2807
Year
2023
Publication Date
2023-09-21
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11092807, Publication Type: Journal Article
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LAPSE:2024.0264
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doi:10.3390/pr11092807
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Feb 19, 2024
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Feb 19, 2024
 
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Calvin Tsay
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